[Aerospace] Tool costs reduced by approximately 90%! Comparison of chip generation in processing cases.
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[Aerospace] Tool life increased by over 20 times! Solve chip wrapping issues with sintered U breakers.
In the precision machining of aerospace industry components, the handling of fine chips and the maintenance of machining accuracy are extremely important. Clogging and elongation of chips can cause scratches on the work surface and tool damage, potentially affecting the quality of parts that require precise dimensional accuracy. Interruptions in machining can also lead to decreased production efficiency. Our provided boring tool, the "Sintered U-Shaped Breaker Super Mini," addresses these challenges and contributes to the stability and efficiency improvement of precision component machining in the aerospace field. 【Application Scenarios】 - Internal diameter machining of precision parts in the aerospace sector - Machining of difficult materials such as steel and stainless steel - Machining where chip wrapping and clogging are concerns 【Benefits of Implementation】 - Reduction of machining defects due to chip clogging - Cost reduction in tooling due to extended tool life - Improved production efficiency due to enhanced machining stability
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basic information
**Features** - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be launched in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Economical due to the realization of breaker formation through sintering, enabling low-cost mass production compared to laser and grinding products - The Super Mini series allows the use of over 1,000 different inserts with a single holder. **Our Strengths** Since our establishment in 1910, we have supported the manufacturing industry as a specialized trading company for machine tools. With partnerships with 500 domestic companies and 20 overseas companies primarily in Europe, we are committed to providing our customers with consistently progressive and high-quality services. In addition to the sale of cutting tools, machine tools, and precision instruments, we also develop and sell our original brand "i-TOOL," as well as import and sell overseas products, pursuing "value creation" that contributes to our customers' profitability.
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■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 40 mm |
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Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
