Efficiently searching for boxes and trays for semiconductors: Smart Box Rack
Don't search, don't make mistakes, and take up no space! The next-generation picking rack guided by LED.
In the semiconductor industry, the accurate and rapid management of components such as wafers, substrates, and trays is essential for maintaining production efficiency and quality. Particularly when responding to low-volume production of various types and frequent specification changes, confirming the location of components and picking tasks can be time-consuming and carry the risk of human error. These challenges can lead to production delays, increased costs, and even implementation mistakes. The smart box rack was developed to fundamentally solve these component management issues. 【Usage Scenarios】 - Management of components such as wafers, substrates, and trays - Storage of components in free locations - LED picking based on production instructions - First-in, first-out management for components requiring expiration date management 【Benefits of Implementation】 - Reduction in inbound and outbound work time - Reduction in warehouse space - Automation of first-in, first-out processes - Standardization of work (elimination of dependency on individuals) - Achievement of zero implementation errors
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【Features】 1. Reduction of inbound and outbound operation time 2. Reduction of warehouse space 3. Automation of first-in, first-out (FIFO) 4. Standardization of operations (elimination of dependency on individuals) 5. Achievement of zero implementation errors 【Our Strengths】 In our department, to respond to the high performance, compactness, and lightweight requirements of electronics products, we provide a total implementation solution with a focus on the excellent implementation equipment from Panasonic Connect (formerly Panasonic Smart Factory Solutions), along with peripheral equipment, technical support, and maintenance. We address the challenges of our customers globally, particularly in regions such as China, Thailand, Malaysia, and Vietnam, with a diverse range of products and high technical capabilities. Please take a look at our company introduction video. https://www.youtube.com/watch?v=efdEd2BVT-A
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The Smart Box Rack can be widely utilized in manufacturing and warehouse environments that handle electronic components, primarily for **"picking and inventory management of boxes, trays, and circuit boards"** in the implementation process (SMT line). 【Specific Applications】 1. Time-saving in production preparation (kitting): By simply selecting the production model, the LEDs of the relevant materials light up simultaneously, making it ideal for preparation tasks before line operation, where components need to be found among a large number of boxes and trays. 2. Strict enforcement of "first in, first out": Since older materials light up first, it directly contributes to preventing waste of electronic components that require expiration date management. 3. Alleviating space shortages in small-batch, diverse production: The "free location" feature allows for items to be packed into available gaps, contributing to space-saving in environments where the variety of components causes fixed shelves to overflow. 4. Prevention of incorrect assembly and poka-yoke (human error countermeasures): Since components are picked "only from the lit location," it serves as a powerful tool in environments where precise picking of delicate components is crucial and where there is a need to quickly empower inexperienced staff.
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In this department, we provide total solutions for assembly by offering a diverse range of products and high technical capabilities to meet the challenges of our customers, who are globally expanding primarily in China, Thailand, Malaysia, and Vietnam. We focus on excellent assembly equipment from Panasonic Connect (formerly Panasonic Smart Factory Solutions) to support high performance, miniaturization, and lightweight electronics products, as well as peripheral equipment, technical support, and maintenance. Please take a look at our introduction video. https://www.youtube.com/watch?v=efdEd2BVT-A
