Automatic Dilution Device for Cutting Fluid for Railway Vehicle Manufacturing【Coolant Supply】
『QSCS-20B』
Cutting fluid management contributing to the enhancement of durability in railway vehicle manufacturing.
In the railway vehicle manufacturing industry, precise cutting processes are required to enhance the durability of parts. The quality control of cutting fluids is a crucial factor that directly affects processing accuracy, tool life, and the reliability of the final product. An unstable concentration of cutting fluid or waste of the concentrate can lead to increased costs and decreased production efficiency. Additionally, the task of replenishing cutting fluid is labor-intensive, making it challenging to secure personnel. Our automatic dilution device for cutting fluid, the "Coolant Supply," addresses these issues and achieves stable cutting fluid management. 【Application Scenarios】 - Stable supply of cutting fluid for precision machining of railway vehicle parts - Reducing waste of concentrate and improving cost efficiency - Alleviating the burden of cutting fluid replenishment and labor-saving - Promoting automation in sites where securing workers is difficult 【Benefits of Implementation】 - Maintaining processing accuracy through precise cutting fluid generation within ±0.5% of the specified concentration - Cost reduction by decreasing the amount of concentrate used - Improving efficiency of cutting fluid replenishment and reducing workload - Enhancing productivity through stable cutting fluid management
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basic information
【Features】 - Accurately generates cutting fluid within ±0.5% of the specified concentration. - By setting the concentration at 1/2 to 1/3 of the specified level, considering water evaporation, it can maintain a concentration within ±10% throughout the year (based on customer results). - There is no need for constant concentration checks. - A 100L sub-tank, sensors, and motor valves for complete automation can be provided separately. - Instead of using an ejector, water and concentrate are measured separately and thoroughly mixed with a stirrer. 【Our Strengths】 Japan Separator Co., Ltd. supports complete automation from the production of coolant for machine tools to refilling tanks. Utilizing technology that has won an invention encouragement award, we manufacture and sell automatic cutting fluid supply systems, oil recovery systems, sludge recovery systems, and ultra-high-speed super cyclone systems, contributing to solving challenges in our customers' production sites.
Price information
Price range
P5
Delivery Time
P4
※Approximately 45 days from the order.
Applications/Examples of results
【Usage】 ■ NC lathes / machining centers / grinding machines, etc. ■ Emulsions, soluble, chemical solutions, etc. ■ Can be used at concentrations of 0 to 20% *For more details, please refer to the PDF document or feel free to contact us.
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At Japan Separator Co., Ltd., we assist in fully automating the production of coolant (cutting fluid) and its replenishment into tanks. Handmade and ejector-based fluid production is outdated! We manufacture and sell filtration devices capable of recovering fine particles from glass polishing, carbide polishing, quartz, and more. Founded in December 1993, we mainly handle oil recovery devices, backwash-type ultra-precision filtration devices, and automatic dilution supply devices for coolant. On March 18, 2021, we received the Invention Encouragement Award from the Japan Invention Promotion Association and the Nikkan Kogyo Shimbun. ♪ We will lend this device for free for one week. Please take this opportunity to thoroughly check its performance at your company. For more details, please apply through the inquiry section.



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