An inexpensive and easily installable automatic dilution and supply device for improving the maintenance efficiency of mold manufacturing.
In the mold manufacturing industry, proper management of coolant fluid is essential for stable operation of machine tools and maintenance of product quality. In particular, managing the concentration of coolant fluid and performing regular replenishment in cutting processes are critical maintenance tasks that directly impact productivity and tool lifespan. However, many sites still rely on manual preparation and delivery of the fluid, leading to increased burdens on workers and issues with concentration management variability. Our "Downtown FA-Coolant Automatic Dilution Device" addresses these challenges by fully automating the process from fluid preparation to automatic supply to each machine tool, supporting the modernization of the workplace. 【Usage Scenarios】 - Concentration management of coolant fluid in cutting processing sites - Reduction of manual fluid preparation and delivery tasks - Decrease in maintenance workload through automatic supply to machine tools - Reduction of worker burden and improvement of safety 【Benefits of Implementation】 - Extension of tool lifespan and maintenance of processing accuracy through uniform concentration management of coolant fluid - Reduction of maintenance task time and labor costs through automation - Alleviation of worker burden and promotion of focus on higher value-added tasks - Safe operation through the adoption of sequencers with leak prevention measures
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basic information
【Features】 - An affordable automatic dilution and supply device developed for small and medium-sized enterprises, with a rich track record of deliveries. - Automates a series of tasks from liquid measurement and mixing to supply to machine tools, eliminating manual labor. - Produces liquid using the same method as handmade processes and can supply it continuously to each machine tool. - Compact design with dimensions of 350mm in width, 350mm in depth, and 1250mm in height, weighing approximately 40kg. - Operates on AC100V (1kw) power supply, with no air required. 【Our Strengths】 - Japan Separator Co., Ltd. assists in complete automation from coolant liquid automation to replenishment with sensor devices. - Awarded the Invention Encouragement Prize, known for its technical expertise and reliability. - Manufactures and sells related FA equipment such as oil recovery devices and ultra-high-speed super cyclone devices. - We closely address the challenges faced by our customers on-site and provide optimal solutions.
Price information
1 million to 1.5 million
Price range
P5
Delivery Time
P4
※About 45 days from the order.
Applications/Examples of results
【Usage】 ■Dilution of cutting fluids for NC lathes, machining centers, grinding machines, etc. ■Emulsions, soluble, chemical solutions, etc. ■Can be used at concentrations of 0 to 15% *For more details, please refer to the PDF document or feel free to contact us.
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Company information
At Japan Separator Co., Ltd., we assist in fully automating the production of coolant (cutting fluid) and its replenishment into tanks. Handmade and ejector-based fluid production is outdated! We manufacture and sell filtration devices capable of recovering fine particles from glass polishing, carbide polishing, quartz, and more. Founded in December 1993, we mainly handle oil recovery devices, backwash-type ultra-precision filtration devices, and automatic dilution supply devices for coolant. On March 18, 2021, we received the Invention Encouragement Award from the Japan Invention Promotion Association and the Nikkan Kogyo Shimbun. ♪ We will lend this device for free for one week. Please take this opportunity to thoroughly check its performance at your company. For more details, please apply through the inquiry section.
