High-energy CT scanner for the casting industry
TOSCANER-24500twin／TOSCANER-34500FD
Evaluate casting defects in large cast iron components with high energy, high speed, and high precision.
In the casting industry, accurate evaluation of casting defects is essential for ensuring product quality and improving yield. Particularly in large castings, missing internal micro-defects can lead to product failures or recalls. Traditional methods often require significant time and cost to understand internal structures and identify defect locations. Our high-energy CT scanner addresses these challenges by providing high-quality tomographic images non-destructively and in a short time, enhancing the accuracy and efficiency of defect evaluation. 【Usage Scenarios】 - Detection of internal defects in large cast components (such as casting defects, shrinkage cavities, blowholes, etc.) - Data acquisition for optimizing the casting process - Verification of compliance with quality management standards 【Benefits of Implementation】 - Early detection of casting defects and reduction of defective products - Increased productivity through shortened inspection times - Reduction of material costs through non-destructive testing
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basic information
【Features】 - High-quality fault images that cannot be obtained by other methods can be acquired in a short time. - By using a two-stage detector configuration, it is possible to capture multiple cross-sections at once (as fast as 15 seconds). - The combination of high-output X-rays and high-resolution detectors, along with sharpening and BHC, significantly improves image quality. - Abundant image processing functions make it easy to measure dimensions, areas, densities, and composition distributions. - CT images can be converted into point clouds and STL data, making them applicable for dimension management, structural analysis, and 3D printing (digital engineering). 【Our Strengths】 We provide design, manufacturing, sales, and services for X-ray non-destructive testing systems across various fields both domestically and internationally. We respond to the diverse needs of customers in automotive equipment, consumer electronics, research institutions, and more, tackling their challenges. By leveraging the latest technology and extensive experience, we continue to provide excellent solutions to meet our customers' needs.
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Applications/Examples of results
- Inspection of the internal structure of aluminum products - Inspection of defects in aluminum products - Analysis of defective products - From automotive engines, suspensions, to interior components - Other applications are also widely available.
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Company information
The company name and address have been changed. [Formerly: Toshiba IT Control Systems Corporation] Our company provides design, manufacturing, sales, and services of X-ray non-destructive testing systems in various fields both domestically and internationally. We respond to the diverse needs of our customers, including automotive equipment, consumer electronics, and research institutions, and work on solving their challenges. By leveraging the latest technology and extensive experience, we continue to provide excellent solutions to meet our customers' challenges.
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