High-Speed X-ray Inspection System for Automotive Parts 'TXMotion'
TXMotion
Visualizing that moment! Visualizing the behavior inside automotive parts.
In the automotive industry, there is a demand for the early detection of subtle behaviors and abnormalities within components to improve product reliability and ensure quality. Particularly, accurately understanding the behavior of components under harsh conditions such as drop tests and vibration tests is crucial for guaranteeing product safety and durability. Traditional inspection methods required changing the exterior to a transparent material, making it difficult to evaluate under actual usage conditions. Our high-speed X-ray imaging system, 'TXMotion,' combines X-rays and high-speed cameras to visualize the dynamic behavior inside components in real-time and with high precision, without altering the exterior. This enables more realistic and reliable evaluations, contributing to quality improvement. 【Usage Scenarios】 - Confirmation of internal damage or deformation during drop tests and impact tests - Observation of internal movements and wear of components during vibration tests and durability tests - Investigation of causes during abnormal occurrences on the production line - Design verification during the development stage 【Benefits of Implementation】 - Improved reliability of components - Early detection of defects and quality enhancement - Shortened development periods - Reduction of effort and costs associated with changing exterior materials
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basic information
【Features】 ○ You can see the "internal" high-speed behavior! Real-time observation of internal movements of objects that conventional X-ray imaging systems could not capture. ○ High-speed shooting of up to about 20,000 frames per second is possible. The combination of a high-sensitivity, high-speed response X-ray sensor and a high-speed camera allows for clear recording of fine and instantaneous behaviors. ○ No need to change materials. Inspections can be done with the actual object as is. Eliminates the hassle of remaking the exterior with transparent materials, allowing inspections in the actual material state. More realistic evaluations can be conducted. ○ CT scanner & high-speed X-ray system multifunction device. By combining with a micro CT device, 3D analysis and evaluation are possible. Static and dynamic internal information can be acquired from multiple angles. ○ Collaboration with environmental testing. By combining with environmental testing devices such as vibration and temperature testers, internal behavior under actual usage conditions can be visualized.
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Applications/Examples of results
【Applications】 ○ Observation of internal behavior during the drop of precision instruments (such as deformation of circuit boards and components in mobile phones and digital cameras) ○ Analysis of damage processes in electrical and electronic components, confirmation of the behavior of mechanical operating parts (such as relay contacts) ○ Flow observation of fluids and powders, observation of welding phenomena, etc. ● For more details, please contact us or download the catalog.
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Company information
As of April 25, the company name has been changed. [Formerly: Toshiba IT Control Systems Corporation] Our company provides design, manufacturing, sales, and services of X-ray non-destructive testing systems in various fields both domestically and internationally. We respond to the diverse needs of our customers, including automotive equipment, consumer electronics, and research institutions, and work on solving their challenges. By leveraging the latest technology and extensive experience, we continue to provide excellent solutions to meet our customers' challenges.
