2D/3D Laser Projector for Wind Power Generation and Blade Manufacturing
ZLP Series (ZLP1/ZLP2/ZLP2-HighPower) | Z-LASER
Projecting the laminated position of fiber mats and prepregs onto a curved surface in actual size. Reducing placement errors and rework, while improving productivity. Demonstrations are also possible!
【What is the ZLP Series】 The ZLP series is a laser projector that directly projects contour lines and position information based on 2D and 3D CAD drawings onto the curved surface of rotor blades at actual size. It displays the arrangement of fiberglass and carbon fiber mats, prepregs, decals, and adhesive pads, assisting in lamination and alignment work without contact. 【Main Applications】 ● Lamination process of rotor blades ● Positioning of fiber mats and prepregs ● Arrangement of decals and adhesive pads ● Contour display of each layer 【Benefits of Implementation】 ● Streamlines lamination arrangement and alignment ● Reduces placement errors, rework, and material waste ● Supports uniformity in blade quality and improves productivity 【Model Selection and Demonstration】 We will propose the suitable model from ZLP1, ZLP2, and ZLP2-HighPower according to your application and installation conditions. Demonstrations are also available, so please feel free to consult with us.
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basic information
● 2D and 3D drawings projected in actual size using laser ● Accuracy ±0.1mm/m (±0.1mm accuracy per 1m projection distance) ● Projection range up to 10m x 10m, maximum projection distance of 20m, capable of supporting large workpieces by linking multiple units ● High-output/high-brightness green laser with excellent visibility ● Compatible with foot switches, remote controls, barcode readers, etc. *For more details, please download the PDF or feel free to contact us.*
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Applications/Examples of results
【Examples of Applications in Wind Turbine Manufacturing】 ● Composite Lamination: Projecting the contours of fiberglass and carbon fiber mats onto curved surfaces ● Prepreg Placement: Displaying the contours of each layer to assist with positioning ● Component Placement: Indicating the installation positions for decals and suction pads ● Rotor Blade Manufacturing: Utilizing 3D CAD data to guide work on complex curved surfaces This helps reduce placement errors, rework, and material waste, while supporting uniform quality and increased productivity.
Detailed information
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Composite Blanks for Wind Turbine Blades By precisely arranging mats of glass fiber and carbon fiber, it is possible to increase the productivity of rotor blade manufacturing by up to 30%. Quality is also optimized, and human errors are minimized.
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Manufacturing of Wind Turbine Rotors Accurately display the contours of each layer, simplifying and speeding up the positioning of fiberglass mats and prepregs in the manufacturing of wind turbine rotors. Compatible with common 3D CAD formats, it enables improvements in blade quality, reduction of errors, and efficiency in the manufacturing process.
Line up（3）
| Model number | overview |
|---|---|
| ZLP1 | Compact, easy to operate, high cost performance. |
| ZLP2 | High-performance fiber couple laser light source |
| ZLP2-HighPower | High-output laser projector that demonstrates the highest level of visibility. |
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Company information
Sakaki Corporation provides products and services from leading European manufacturers such as "Sensirion (formerly Delta Ohm) (formerly Glaesinger)", "Senseair", "Z-LASER", and "LSI Lastem" as the official importer and distributor in Japan. Additionally, we develop, support, and undertake custom development and mass production of our own brand network IoT products, including routers and gateways that support camera video and solar power cloud services.
