2D/3D Laser Projector for Composite Materials and Lamination Processes
ZLP Series (ZLP1/ZLP2/ZLP2-HighPower) | Z-LASER
Actual size projection of the fiber mat and prepreg layering contour onto the mold. Reduces placement errors and material waste, streamlining the layering process. Demonstrations are also possible!
**What is the ZLP Series?** The ZLP series is a laser projector that directly projects contour lines and position information based on 2D and 3D CAD drawings onto molds and jigs for composite parts at actual size. It displays the stacking positions and orientations of materials such as fiberglass, carbon fiber mats, prepregs, and textiles, supporting the manual stacking process in a non-contact manner. **Main Applications** - Stacking of fiberglass and carbon fiber mats - Placement of prepregs, textiles, and textile mats - Stacking for multilayer structural components and complex 3D molds - Manufacturing of composite parts for aerospace, automotive, and wind power generation **Benefits of Implementation** - Reduces stacking time and workload - Decreases placement errors, rework, and material waste - Eliminates the need for template changes, allowing for flexible shape modifications - Supports reproducibility and quality stabilization even for complex shapes **Model Selection and Demonstration** We will propose the appropriate model from ZLP1, ZLP2, and ZLP2-HighPower based on your application and installation conditions. Demonstrations are also available, so please feel free to consult with us.
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basic information
● 2D and 3D drawings projected in actual size using laser ● Accuracy ±0.1mm/m (±0.1mm accuracy per 1m projection distance) ● Projection range up to 10m x 10m, maximum projection distance of 20m, capable of supporting large workpieces by linking multiple units ● High-output/high-brightness green laser with excellent visibility ● Compatible with foot switches, remote controls, barcode readers, etc. *For more details, please download the PDF or feel free to contact us.*
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Applications/Examples of results
【Examples of Applications in the Composite Materials Industry】 ● Fiber Lamination: Projecting the outline of glass fiber and carbon fiber mats onto molds ● Prepreg Placement: Displaying the outlines and orientations of each layer ● Multi-layer Structural Components: Guiding the lamination position and order on curved and 3D molds ● Aerospace Components: Supporting lamination work for complex shapes ● Wind Turbine Components: Assisting in the lamination and alignment of rotor blades This helps reduce placement errors, rework, and material waste, while supporting the reduction of lamination time and stabilization of quality.
Detailed information
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"Layering of Glass Fiber and Carbon Fiber Mats" From the precise layering of glass fiber and carbon fiber mats to the manufacturing of complex aircraft and aerospace components, Z-LASER's laser projectors are an essential tool in the aerospace industry.
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Composite Blanks for Wind Turbine Blades By accurately positioning fiberglass and carbon fiber mats using a laser projector, productivity in rotor blade manufacturing can be improved by up to 30%. At the same time, it optimizes quality and minimizes human errors.
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Manufacturing of Wind Turbine Rotors Accurately display the contours of each layer, simplifying and speeding up the positioning of fiberglass mats and prepregs in the manufacturing of wind turbine rotors. Compatible with common 3D CAD formats, it can improve productivity by up to 30%. It also contributes to enhancing blade quality, reducing errors, and streamlining the manufacturing process.
Line up（3）
| Model number | overview |
|---|---|
| ZLP1 | Compact, easy to operate, high cost performance. |
| ZLP2 | High-performance fiber-coupled laser light source |
| ZLP2-HighPower | High-output laser projector that demonstrates the highest level of visibility. |
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Company information
Sakaki Corporation provides products and services from leading European manufacturers such as "Sensirion (formerly Delta Ohm) (formerly Glaesinger)", "Senseair", "Z-LASER", and "LSI Lastem" as the official importer and distributor in Japan. Additionally, we develop, support, and undertake custom development and mass production of our own brand network IoT products, including routers and gateways that support camera video and solar power cloud services.
