[Case Study Material] Game Meat Processing Facility Hanging Rail Installation Site Report
Power rail
It's over-spec for cattle and pigs. I visited a game processing facility that introduced a hanging rail tailored for deer to check its usability.
In a game processing facility that utilizes wild deer and boar as meat, the workflow for transporting the dismantled carcasses to the refrigerator is key to the operation. However, the options available until now have often been beef and pork hanging rails. The allowable load was excessive and the price was high, making it over-spec for small facilities primarily handling deer. Therefore, we adopted a power rail with an allowable load of 100 kilograms. This time, we visited a game processing facility built using containers to enable processing close to the hunting site, and we checked the workflow and usability from the disassembly room to the refrigerator. We will also introduce custom solutions such as the vertical curves tailored to the ceiling height and horizontal curves aligned with the layout of the facility. For more details, please refer to the site report below.
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basic information
■Adopted Product ・Product Name: Power Rail ・Allowable Load: 100kg ・Rail Strength: Deflection of 1.7mm at 200kg ・Running Components: Bearing Double Runner (Load Capacity 50kg) ・Runner Selection: 50kg type adopted prioritizing smooth movement in upper and lower curves ・Heavy Load Support: Can accommodate up to 100kg using two runners ・Features: Easy to clean shape, suitable for environments handling food ■Processing and Construction at This Facility ・Upper and Lower Curves: Custom-made to match the ceiling step on the refrigerator side ・Horizontal Curve: Standard products (radius 300mm and above) used ・Ceiling Fixing: Ceiling-mounted S brackets arranged at regular intervals ・Suspension: Gripped by the building's beams using beam clamps and lowered with M10 cut bolts ・Through Parts: Finished with decorative caps for suspension bolts ■Main Components ◎ Power Rail ◎ Bearing Double Runner ◎ Ceiling S Bracket ◎ Ceiling-mounted S Bracket ◎ Carry-out Angle ◎ Stop ◎ Joint & TOP Cover ◎ Branch Unit (Left/Right) *For detailed dimensions, specifications, and assembly of installation parts, please contact our sales representative.
Price information
The price varies depending on the specifications and quantity. Please contact us.
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Applications/Examples of results
■Main Uses - Disassembly and storage flow of carcasses in game processing facilities - Hanging meat rails in small-scale meat processing facilities - Hanging meat rails and HACCP measures in food factories - Feed transportation in livestock facilities - Hanging movement of materials and tools in factories and warehouses ■Implementation Effects Since carcasses can be moved suspended from the disassembly room to the refrigerator, the burden of manual handling is eliminated, and contact with the floor and walls can be avoided. With bearing-equipped runners, movement is possible with minimal effort even with a small number of operators. Compared to hanging meat rails for cattle and pigs, the allowable load and price are suitable for the species being handled, making it easy to introduce this equipment in small-scale facilities. ■Expected Installation Locations - Disassembly rooms and refrigerators in game processing facilities - Container-type, mobile meat processing facilities - Small-scale poultry processing plants - Pre-processing areas in food factories - Feed aisles in livestock facilities Measures against wildlife damage and the utilization of game are progressing in various municipalities, leading to an increase in inquiries about new facility construction and renovations. We will provide proposals tailored to the scale and layout, so please feel free to consult with our sales representatives.
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Company information
A curtain rail manufacturer with the No. 1 domestic market share for over 60 years. The manufacturer of interior products that enhance window spaces, such as blinds and roller screens, also engages in product planning, manufacturing, and sales for industrial material applications. Are you facing any of the following issues? - "I want to open and close it." - "I want to raise and lower it." - "I want to move it left and right." - "I want to roll it up." - "I want to separate," "divide," or "partition." - "I am looking for a substitute for a door," "a substitute for a shutter," or "a privacy screen." - "I want to install sunshades" or "dust covers." We may be able to solve these issues with Toso's technology. Please feel free to consult with us.
