Assembly, manufacturing, production line inspection automation | Preventing defective products from flowing out and achieving mass production.
Don't stop at the introduction of inspection equipment. Integrate with transportation and control to achieve a manufacturing line with zero defective products.
We will solve issues such as the shortage of personnel for visual inspections, the outflow of defective products, and the stoppage of the line due to "misalignment of work posture" or "over-detection" after introducing inspection machines. Our company goes beyond merely introducing inspection equipment; we integrate the entire line design from stabilizing work posture to the flow of discharging defective products. We are a line builder that constructs inspection processes that truly "work" on-site. - We want to automate and reduce the manpower for visual inspections to alleviate the shortage of personnel. - We want to ensure that defective products do not flow out and reduce quality variation. - We want to minimize line stoppages (chocolate stops) caused by the introduction of inspection machines. - We want to digitize inspection results and ensure traceability. - We want to add inspection processes to existing production lines without interference. 【Benefits of Implementation】 Significantly reduce the burden on inspectors while achieving both labor reduction and quality stabilization. We provide support that goes beyond just delivering equipment; we ensure adjustments are made on-site until mass production stabilizes. Please feel free to consult us from the conceptual stage of reducing defects and automating inspections.
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【Specific Functions and Features】 - Pre-validation of imaging interference and tact time through 3D simulation - Precision positioning mechanism to suppress fluctuations during transport and variations in stopping positions for high-accuracy judgment - Logical design of automatic discharge chute and re-inspection route after OK/NG judgment - Complete alignment of signal exchange (interlock) with existing PLCs and abnormal recovery flow 1. Integrated design capability that encompasses not only "seeing" but also "flowing" While competitors compete on the performance of inspection devices alone, our company designs an integrated system from stabilizing work posture to the discharge of NG products and re-inspection flow after judgment. This prevents line stoppages caused by inspection machines and ensures productivity. 2. Achieving "zero rework" through 3D measurement and virtual commissioning We accurately grasp the actual environment with a 3D scanner and conduct virtual commissioning before actual production. This allows us to eliminate risks such as interference and tact failures 100% in the design phase. 3. Completion-type support that "does not abandon halfway" until mass production stabilizes Even with large, high-difficulty workpieces or overseas factories, we provide thorough on-site adjustments and SV dispatch. We accompany the process until it reaches a state where "mass production is stable and the site can continue to be used," rather than just ensuring it "moves according to the drawings."
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Applications/Examples of results
- Applicable industries: Automotive, automotive parts, construction machinery, electronic components, medical devices, food - Implementation purposes: Final appearance inspection, dimensional measurement, missing parts confirmation, automation modification of existing lines - Customization availability: Possible (custom design and full customization tailored to work shape and inspection conditions) - Supported processes: Conceptual design, transport and positioning design, imaging/judgment, NG discharge, mass production startup support
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
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