Weld, shrink, and warpage countermeasure examples | Collection of the three major molding defect countermeasures in resin flow analysis
CAE analysis software: Moldex3D Moldex
For those troubled by molding defects such as warping and shrinkage! We solve these issues with high-speed, high-precision fully three-dimensional analysis using the finite volume method, significantly reducing unnecessary prototyping iterations.
Do you have any of these concerns? - After mold production, warping, shrinkage, and weld lines are discovered, resulting in enormous labor and costs for corrections and re-manufacturing. - Feeling a limit to the analysis accuracy of new materials like engineering plastics, relying solely on intuition and experience on-site. - The analysis of large-scale models takes an enormous amount of computation time, completely failing to keep up with the practical speed of design. The fully 3D resin flow analysis software "Moldex3D" fundamentally solves these issues. 【Unique Technical Features and Three Strengths】 "Ultra-fast analysis using Finite Volume Method (FVM)": Even with an increase in the number of elements, the increase in computation time is minimized, allowing large-scale models to be processed at overwhelming speed. "High-precision analysis faithful to real phenomena": Considers inertia and gravity, standardly accommodating complex phenomena such as unsteady cooling and vent analysis. "High-performance computing": Fully utilizes multi-core and PC clusters to achieve cutting-edge computation speeds. Supports: - Flow analysis - Holding pressure analysis - Cooling analysis - Stress analysis - Warpage deformation analysis - Structural analysis integration, etc.! *We are currently offering a catalog featuring detailed functions and a collection of case studies on fundamental countermeasures for warping, shrinkage, and welds for free. Download it now to check it out!
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basic information
Moldex3D is a comprehensive 3D resin flow analysis software that can be widely utilized by product design engineers and molding engineers alike. The visualization of the plastic molding process using Moldex3D is expected to reduce the mold production costs associated with trial and error, and to proactively identify and prevent potential issues that may arise in various stages of the process. It employs the finite volume method for its calculations, allowing for large-scale computations to be performed in a shorter time compared to the finite element method, which is widely used in other resin flow analyses. Additionally, it can utilize boundary layer mesh (BLM) technology, enabling the easy creation of high-quality meshes even for complex three-dimensional shapes. BLM is particularly suitable for representing resin flow processes where there are significant temperature changes near the product surface, facilitating high-precision analysis. By effectively utilizing Moldex3D, we can support the overall optimization of your processes, improve product quality, and reduce production cycle times and development periods.
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■Industry: Automobile manufacturers, home appliance manufacturers, plastic product manufacturing, material supply industry ■Applications: Resin flow analysis. Optimization of gate positions through flow pattern analysis, evaluation of design shapes, simple cost calculations. Confirmation of flow behavior in thick sections, etc. *Additionally, for more product details, please download the catalog using the download button. *For other inquiries, please contact us through the "Request for Information" form.
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Company information
Seiro Japan Co., Ltd. was founded in 1981 as an import and sales company for machine tools and industrial machinery. Since then, we have been importing the latest technologies from around the world with the ambition to contribute to the development and growth of Japan's manufacturing industry. We are a technology-oriented trading company and professional supporter that is well-versed in processing sites, handling everything from machine tools to CAD/CAM/CAE systems. Based on over 30 years of know-how cultivated on-site, we provide solutions to address the challenges faced by customers in various industries. * We propose systems that prioritize customer satisfaction. * We provide thorough and friendly support during the implementation of your system. * We offer the latest technology systems to effectively realize your IT transformation. * We provide information that meets your needs. Seiro Japan provides tools to optimize all processes involved in product manufacturing, from "development" to "concept design," "modeling," "design," "processing," and "inspection." We will propose appropriate solutions to your challenges, so please feel free to consult with us.
