Assembly, manufacturing, and production line inspection automation | Completing mass production with flow design after judgment.
Don't stop at introducing inspection machines. Achieve a zero downtime line with automatic flow design for OK/NG products.
We have introduced inspection machines, but the issue of "the line stopping" is resolved through "flow design," which synchronizes transportation and control after judgment, achieving both full inspection and maximization of operational efficiency. The true challenge in automating the inspection process is not the imaging judgment itself, but rather the construction of the subsequent flow. Our company designs not only the pursuit of precision in cameras and sensors but also the stabilization of work posture, optimization of NG product discharge actions, and real-time signal coordination with preceding and succeeding processes, preventing bottlenecks before they occur. - We want to alleviate the labor shortage in the inspection process through automation and reduce quality variation. - We would like the entire inspection line to be integrated, including NG product discharge and re-inspection routes. - We want to prevent chocolate stops caused by over-detection and maximize and stabilize operational efficiency. - We want to digitize inspection results and provide feedback for quality improvement to the preceding process. - We want to conduct high-precision automatic inspections that are not affected by shifts in imaging positions or lighting variations. By digitizing inspection records, we ensure complete traceability. The automatic isolation flow for ambiguous "gray judgments" minimizes confirmation losses on-site, ensuring improved yield and stable quality. We propose an integration that emphasizes not only the pursuit of inspection accuracy but also the actual operation across the entire line. Please feel free to contact us for a technical consultation.
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basic information
- Automatic construction of high-speed NG discharge shoots and re-inspection routes linked to judgment logic. - Control design that clearly separates "inspection NG" from "equipment abnormalities such as communication and positioning failures." - Integration of PLC, image processing, and upper systems to detect signs of imaging position shifts and lighting deterioration. - Standardization of setup changes during product variety switches and re-insertion routes for reworked items. 1. A line builder's perspective that includes the "flow after judgment" as part of the equipment specifications. Unlike standalone inspection machine manufacturers, we finalize the discharge, isolation, and re-insertion flow after OK/NG judgment during the initial design phase. This eliminates the risk of setbacks during mass production startup and ensures a guaranteed takt time. 2. Separation control of "NG and abnormalities" to minimize recovery time from malfunctions. Classifying "work defects (inspection NG)" and "equipment troubles (equipment abnormalities) such as camera communication" at the control level. This avoids unnecessary line stoppages and provides operational efficiency that allows on-site workers to quickly identify the cause. 3. Data integration directly linked to quality improvement and preventive maintenance. Utilizing inspection data for analysis of judgment trends. Capturing lighting deterioration and tool wear in numerical form, we establish a "non-stop inspection process" that issues alerts before failures occur.
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Applications/Examples of results
- Supported industries: Automotive, EV battery cases (aluminum pipes), electronic components, medical devices, food processing - Application uses: Appearance inspection, dimensional measurement, image inspection, automatic rejection of defective products, ensuring traceability - Customization availability: Fully customized design tailored to the customer's product shape, lighting conditions, and factory layout - Supported processes: Conceptual design, image acquisition and judgment algorithm development, transport and control design, on-site installation, SV dispatch
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
