Waiting for adhesive to dry, material costs, and eliminating coating unevenness. Improve productivity and quality with approximately 1 second of ultrasonic welding, achieving both cost reduction and resolution of line yield issues!
"Waiting for adhesive to dry causes delays in the process." "I want to reduce material costs for screws and adhesives." "I want to minimize variations in bonding strength and airtightness/waterproofness." — The integrated ultrasonic welding machine "Polaris IW" can contribute to solving these issues. By generating frictional heat through fine ultrasonic vibrations, it locally melts plastic parts and bonds them instantly (usually around 1 second). Since drying processes and auxiliary materials like adhesives and screws are unnecessary, it leads to shorter processes and reductions in inventory and management labor. ■ Reasons for Choosing Us Are you facing any of these issues? - Waiting for adhesive to dry causes delays in the process. - There are costs associated with auxiliary materials like screws and adhesives. - There are concerns about quality variations due to uneven adhesive application. - Appearance quality is compromised due to adhesive overflow or screw heads. - I want to speed up the manufacturing cycle time. - I am concerned about the odors from solvents and adhesives, as well as the radiated heat from heating plates. - I want to promote energy savings, CO2 reduction, and recycling initiatives. We also recommend it for those considering comparisons with adhesive and screw methods or reviewing equipment configurations. For more details, please check the PDF by downloading it from the "Download Catalog" link below, or feel free to contact us.
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basic information
■Reasons for Selection - Precise control with three modes: Time / Collapse (melting amount) / Absolute (melting amount) - Pressure detection using a load cell to control oscillation timing - Results can be verified with power graphs and welding history - Space-saving design with integrated oscillator and actuator stand - Flexible support from standalone use to integration into automatic machines - Compatible with ultrasonic welding, riveting, inserting, forming, cutting, etc. ■Frequency: 20kHz ■Output Models: 2500W and 4000W ■Drive Method: Air ■Cylinder Sizes: φ63 and φ80 ■Linear Encoder: Digital encoder (resolution 5μm) ■Display: 7-inch capacitive touch panel ■Welding Result Display: Power graph and the last 10 welding histories ■Welding Recipes: Up to 5 can be saved ■Multilingual Support: 8 languages - Japanese / English / Chinese (Simplified) / Korean / French / German / Spanish / Italian ■User Management: Three levels of user permissions (managed by password)
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Applications/Examples of results
Welding and cutting of automotive parts, office automation equipment, electrical and electronic components, food packaging, medical consumables, non-woven fabrics, home appliances, etc.
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Company information
Emerson Branson has been a leading company in the field of ultrasonic application equipment for over 60 years since its establishment in 1946 (established in Japan in 1969). It operates under a strong management system backed by Emerson Electric Co., one of the world's largest companies. Headquartered in Brookfield, Connecticut, USA, it conducts global business activities through more than 35 sales and service locations in over 60 regions worldwide. Branson's plastic welding machines, metal joining machines, and precision cleaning machines are utilized in various manufacturing sectors, including automotive, medical, electrical/electronic, semiconductor, home appliances, food, and textiles. We believe that our mission is to provide technologies that contribute to product lightweighting, energy savings, and cost reduction in our customers' manufacturing processes, bringing innovation to the market.
