Expressing three-dimensional relief and vibrant colors! Die-cast soft enamel pin badge.
Die-cast soft enamel pin badges are original pin badges that combine three-dimensional reliefs and complex shapes with vibrant color expressions using enamel. They are formed by pouring molten zinc alloy into a mold and filling the recessed areas with enamel paint. While taking advantage of the metallic texture similar to pressed soft enamel, they can achieve a three-dimensional and impactful finish. They are characterized by their ability to accommodate complex outlines, designs with cutouts, thicker shapes, and larger sizes. Compared to copper and iron, they are lightweight, and the manufacturing method offers cost advantages as the size increases.
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basic information
【Manufacturing Method】Die-cast + Soft enamel 【Material】Zinc alloy 【Molding Method】Pouring molten zinc alloy into a metal mold, then cooling and shaping 【Coloring】Applying enamel paint to the recessed areas 【Surface】A finish with a three-dimensional feel created by the metal on the raised areas and the coloring in the recessed areas 【Features】 - Easy to express three-dimensional contours - Suitable for complex shapes and easy to process - Suitable for designs with thickness and large products - Lighter compared to copper and iron - Significant cost advantages depending on quantity and size 【Production Quantity】Can be produced from about 100 pieces *We will propose the most suitable manufacturing method based on size, shape, quantity, and delivery time.
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Applications/Examples of results
It is suitable for original pin badges that utilize three-dimensional effects, uneven surfaces, and complex shapes. 【Examples of Use】 - Original pin badges for companies and organizations - Commemorative pins for sports events and teams - Pins for events and campaigns - Character and illustration merchandise - Tourist and souvenir pin badges - Anniversary and various commemorative items - Original goods for shops and brands - Large-sized pin badges - Designs with complex shapes and cutouts - Keychains and charms that utilize three-dimensional effects In particular, it is recommended for three-dimensional shapes, complex outlines, and large-sized products that are difficult to achieve with press processing. Depending on the quantity and size, it may be possible to reduce costs compared to pressed soft enamel. *There are production achievements that cannot disclose the names of clients.
Company information
Iroha Trading Co., Ltd. is a company that manufactures and sells original pin badges (pins, pin brooches). Leveraging years of experience, we assist in creating original pin badges that embody our customers' ideas. We accommodate a wide range of manufacturing methods, including pressing, cloisonné, printing, and die casting, and we produce original pin badges for companies, organizations, schools, and events.
