With AI and optical technology, wire welding becomes faster, more accurate, and more flexible.
■ WeldMaster Wire Select: An integrated system for laser welding and laser brazing using filler wire. ■ High-precision seam tracking: Recognizes joint shapes with cameras and AI, correcting the welding position in real-time. ■ Adaptive wire control: Automatically adjusts wire feed amount according to gap shape and volume. ■ Process auto-optimization: Dynamically controls laser output, focal position, and output modulation. ■ High-speed processing: Supports process speeds of over 6 m/min. ■ High quality stability: Automatically corrects part tolerances and gap variations, achieving stable welding quality. ■ Data utilization: Supports storage and real-time analysis of process data, as well as traceability via OPC-UA.
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basic information
- Process speed: 6 m/min or more - Supports high-speed mass production lines - Tracking resolution: 18 µm - High-precision seam detection - Lateral correction range: ±25 mm - Flexibly accommodates large positional deviations - Forward detection distance: 50 mm - Detects seam shape before welding for pre-correction - Laser output: Up to 12 kW (CW) - Supports high-power laser processing - Wire diameter: φ0.8 to φ2.0 mm - Compatible with a wide range of filler wires - Focus spot diameter: Adaptable in the range of 100 to 500 µm (example) - Laser output, focus position, and wire feed are adaptively controlled according to gap shape - Profinet / EtherCAT / EthernetIP compatible - Easily integrates into production equipment
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Applications/Examples of results
- EV battery case: cell carrier, cooling plate, module housing, cross member - Automotive body: A/B pillars, door frame, sill, roof seam - Exterior parts: doors, flaps, fenders, etc. - Aluminum welding: zero gap, corner welding, steel-aluminum dissimilar material joining - Sealing welding: parts requiring airtightness, such as battery housings - Stainless steel applications: metallurgically challenging joining - High-speed mass production processing through welding on the fly
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Company information
Presitech is a specialist in laser material processing and optical measurement technology. We are not just a supplier of systems and components, but a professional partner in ensuring a smooth processing process for our customers. We offer consultations from the foundational stage and accurately consult with customers on their requests and objectives. We understand that the key to success in unique processing processes lies in the four components of exhibition, monitoring, processing, and control. Only by doing so can we provide appropriate solutions for our customers' applications. Our high-quality products, such as laser processing heads, quality monitoring systems, and optical measurement systems for spacing/thickness measurement, allow customers to directly benefit from our decades of experience. Our optical sensors are characterized by the highest precision and dynamic adaptability. Furthermore, they detect accurate values even in high-speed measurements.
