High-precision part machining achieved with turret lathe rotary tool tooling.
In the semiconductor manufacturing equipment industry, particularly in the production of high-precision components, the processing of fine and complex shapes is required. These components necessitate high dimensional accuracy and uniformity in surface roughness, and even slight deviations or vibrations during processing can affect product performance. Therefore, the integration of processing steps and the coexistence of high-precision milling are emphasized. EPPINGER offers a tooling system that enables heavy cutting and high-precision milling with a turret lathe equipped with rotating tools, consolidating the milling process into a single turret lathe to achieve process integration and reduce equipment introduction costs. Additionally, the two-sided constrained quick-change system significantly reduces setup time for tool changes within the machine, supporting high-precision processing. 【Application Scenarios】 - Milling of semiconductor manufacturing equipment components - High-precision processing of complex-shaped parts - Increased productivity through reduced setup time 【Benefits of Implementation】 - Improved component quality through high-precision milling - Reduced capital investment costs through process integration - Shortened tool change time due to the quick-change system - Improved processing range through vibration suppression
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【Features】 ◆ Suppresses vibration and improves machining range ◆ One-touch setup reduces setup time and holder costs ◆ Achieves high rigidity and high precision by shortening the drive axis and using dual-sided high speed, resulting in longer tool life compared to conventional holders ◆ Compatible with major spindle types ◆ Standard adoption of tapered roller bearings ◆ Monoblock design enhances rigidity through an integrated structure of the gear shaft and gear with dual-sided constraint ◆ Expansion of machining range due to compact body design ◆ Guaranteed repeatability within 0.01mm ◆ Diverse lineup of adapters, enabling tool presetting outside the machine 【Our Strengths】 Founded in 1910, we have been supporting manufacturing sites for many years as a specialized trading company for machine tools. With partnerships with 500 domestic companies and 20 overseas manufacturers primarily in Europe, we are committed to providing our customers with progressive and high-quality services. In addition to the sale of cutting tools, machine tools, and precision equipment, we also develop and sell our original brand "i-TOOL," and import and sell overseas products, pursuing "value creation" that contributes to our customers' profitability.
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Applications/Examples of results
■Rotary Tooling for Turret Lathes Heavy cutting operations (such as milling) are now possible with turret lathes! ■Miniature Tooling for Small Automatic Lathes (Comb Tooth Shape) Setup time is significantly reduced with one-touch operation, and centering is extremely easy! [For more details, please download the catalog or feel free to contact us.]
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Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
