Concept to Construction: Establishing a Production Line for Automotive CO₂ Welding | Termix
From concept to construction, we will establish the welding line for overseas automobile factories.
The automotive welding line is not just about delivering equipment; it is crucial to ensure stable operation until mass production. Thermix acts as a line builder that handles everything from planning, design, production, to construction, integrating production technology, automation, robotics, and control to establish production lines in automotive factories both domestically and internationally. We pre-verify the range of motion, welding posture, and interference through robot simulation, ensuring that the equipment is ready for use on-site. With an overall optimization that includes partner companies, we balance delivery times, quality, and costs. We specialize in CO₂ welding of automotive frames and can comprehensively support the creation of automotive production lines, from prototype lines to mass production deployment and modifications to existing lines. - Want to set up a welding line in an overseas factory → Comprehensive support from local supervision to construction - Want to expand a prototype line to mass production → Verify quality, productivity, and workability for deployment - Want to confirm interference and posture of robot welding in advance → Verification through simulation - Want to incorporate new equipment into an existing line → Modification design that understands existing standards - Want to meet tight deadlines → Reconstruct processes through role division and system enhancement We accept inquiries for consultations on the concept and technology of automotive welding lines, as well as requests for case study materials.
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【Functions and Features】 - Comprehensive support from concept, design, production, construction, to on-site supervision - CO₂ welding line for automotive frames / robotic welding - Pre-validation of working range, welding posture, and interference through robot simulation - Integration of production technology, automation, robotics, and control - Establishment of prototype lines to mass production deployment and modifications to existing lines - Support for overseas projects (pre-shipment inspections, on-site supervision, collaboration with local companies) - Design that understands mechanical and electrical equipment standards and design rules Established an operational flow for new robot simulations, building a technological asset that can be utilized in future projects. In electrical work, the system was strengthened by about twice, ensuring deadlines were met even with tight schedules. 【Features】 - Achieving a balance of delivery time, quality, and cost through overall optimization, including partner companies, rather than being limited to the assigned scope - Switching the delivery risk of purchased items to in-house produced products, with on-site capabilities to quickly address local issues by documenting them - Not ending a project with delivery, but standardizing the design flow and contributing to the company's technological capabilities
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Applications/Examples of results
- Industries served: We support mass production lines (production lines) involving welding and assembly, primarily in the automotive sector. - Scale/Work: Welding lines for large and heavy workpieces, such as pickup truck frames. - Processes supported: Frame welding (CO₂ welding), robot welding, installation, construction, and on-site supervision. - Forms of support: Prototype line construction, mass production deployment, and modifications to existing lines. - Scope of services: Comprehensive support from concept to design, production, construction, and on-site supervision. - Structure/Approach: Collaborating with partner companies and manufacturers, key members are stationed on-site. In case of specification changes, the stay is extended to ensure quality. - Case study: Established a prototype line for CO₂ welding of pickup truck frames at an automotive factory in Thailand. Applied new robot simulation and doubled the electrical work capacity to adhere to a tight schedule. The prototype line was integrated into the existing line and began operating as mass production equipment, receiving high praise from the customer.
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
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