We propose the option of small castings suitable for mass production.
A Suitable Option for Mass Production: Small Castings When selecting the manufacturing method for small parts, it is not uncommon to struggle with the decision of whether to use casting or forging. The optimal method varies depending on the required performance, cost, and shape. Cast iron castings are characterized by good machinability, excellent vibration absorption, corrosion resistance, and wear resistance. Additionally, they can be formed into complex shapes in a single process, contributing to a reduction in the number of parts and processing steps. Our sand casting process is flexible enough to accommodate everything from small batches to mass production. In particular, for mass production of small cast iron parts, we can achieve high cost performance with large-scale production using a single model (master mold). Furthermore, before mold production, we conduct flow and solidification simulations to reduce the risk of casting defects and improve initial quality. Leveraging the quality control techniques developed in automotive parts, we provide cast iron products with stable quality. If you are struggling with the choice between casting and forging, please feel free to consult us.
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basic information
Our range of small castings includes products weighing from 0.05 kg to kg, with an average production weight of 0.28 kg. Ultra-small castings weighing 0.5 kg (500 g) or less are trademarked as "High Mini Casting (R)." Casting materials include FC200 to 300, FCD450 to 700, FCV350, and chrome-moly cast iron, among others. We can accommodate lot sizes from 100 to over 10,000. (We produce 1.5 million units per month, primarily focusing on automotive and industrial parts.) Engine parts, compressor parts, automotive parts, industrial parts, and many other types.
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Applications/Examples of results
Used in various fields such as automotive parts, industrial parts, and consumer products (home appliances).
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Our products have received high praise from customers in the field of small precision iron castings (high mini castings), including automotive castings and industrial machinery castings. We have gained trust in mass production of ultra-small castings weighing less than 500g, and we will continue to provide products that meet the increasingly diverse needs. Are you experiencing difficulties with overseas procurement of iron castings? Please feel free to reach out to us.


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