A new material that achieves lightweight and high torque for drones.
In the drone industry, there is a constant demand for lightweight designs to extend flight time and increase payload capacity. In particular, motors are crucial components that significantly affect the performance of the aircraft, and it is essential for them to be compact and lightweight while delivering sufficient torque. Traditional electromagnetic steel plates have posed challenges in manufacturing complex-shaped motor cores and performance degradation associated with miniaturization. Soft magnetic composite (SMC) 'Somaloy(R)' addresses these issues and supports the further evolution of drones. 【Application Scenarios】 ■ Motors for drones that require miniaturization and lightweight design ■ Axial gap motors that need high torque density ■ Motor installation in limited spaces 【Benefits of Implementation】 ■ Significant reduction in motor dimensions and weight ■ Contribution to overall weight reduction of the aircraft through miniaturization ■ Improved efficiency through reduced iron loss in high-frequency ranges
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【Features】 - It is a soft magnetic material (SMC) with an insulating coating applied to pure iron powder. - It supports the realization of motors that are difficult to achieve with electrical steel sheets. - Core net shaping (capable of uniaxial pressure forming) allows for the molding of complex three-dimensional motor cores. - It contributes to miniaturization, lightweight design, and cost reduction by accommodating effective three-dimensional magnetic circuit design for axial gap motors. - It supports a wide frequency range from below 100Hz to 100kHz. 【Our Strengths】 Heganes Co. is one of the world's leading manufacturers of metal powders, founded over 220 years ago. With an annual production capacity of approximately 500,000 tons, we globally supply over 3,500 types of metal powders from 15 locations worldwide. Our vision is to drive market transformation through innovation in raw materials and to become the global leader in sustainable metal powders. Powder metallurgy and powder technology are excellent manufacturing techniques that achieve both reduced material and energy consumption and high resource efficiency, significantly contributing to sustainable growth. We provide consistent global services not only in the selection and supply of metal powder materials but also in advice from design to utilization processes regarding application products and uses, as well as support for prototyping and testing to practical realization.
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Applications/Examples of results
【Usage】 ■ For small, high power density motors required for electric vehicles, hybrid cars, etc. - Traction motors - Drive motors - Auxiliary motors - In-wheel motors ■ Passive components On-vehicle reactors Off-vehicle reactors Choke coils Ignition coils Injectors, etc. The frequency range spans from several hundred Hz to hundreds of kHz, contributing to the needs of electrification.
Line up(4)
| Model number | overview |
|---|---|
| Somaloy(R) 1P | Basic type |
| Somaloy(R) 3P | Strength UP product |
| Somaloy(R) 5P | Low loss type |
| Somaloy(R) 7P | Further reduction in loss and improvement in mechanical strength. |
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Heganas Corporation started as a coal mining company in Heganas village in southern Sweden over 220 years ago in 1797. Since then, it has continuously led the global market as a pioneer in iron powder and metal powder, growing into the world's largest manufacturer of metal powders with an annual production capacity of 500,000 tons. Our vision is to inspire the industry to make more with less, improving resource efficiency and leading a wave of positive change. Heganas' metal powders are adopted as excellent materials for manufacturing parts and various other applications, serving as crucial materials in many sectors of the industry. As the range of applications expands, a wide variety of products with different chemical compositions, particle sizes, and shapes are being developed, with Heganas continuing to take a leading role in these developments. We offer a rich and comprehensive product range that surpasses any other metal powder manufacturer, supplying over 3,500 types of products from 17 locations worldwide. Heganas Corporation is globally active across the group, aiming to achieve climate neutrality in all operations by 2037 to contribute to sustainable growth.






