Achieving alloy-level low loss with pure iron-based powder! Contributing to energy storage systems.
In the field of renewable energy, particularly in energy storage systems, there is a demand for improved power conversion efficiency. Reactors used in energy storage systems are essential components for the stable supply of energy, and their performance significantly impacts the overall efficiency of the system. Reactors that can achieve low losses and miniaturization contribute to cost reduction and optimization of installation space for the entire system. Our soft magnetic composite (SMC) 'Somaloy(R)' is a material that meets these needs. [Application Scenarios] - Boost reactors for DC/DC converters in energy storage systems - Miniaturization and lightweighting of reactors through high frequency [Effects of Implementation] - Reduced losses due to decreased eddy current losses in the high-frequency range - Improved manufacturing efficiency due to high compressibility - Increased permeability contributing to miniaturization
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【Features】 - Each particle of pure iron-based powder is coated with an insulating film to reduce eddy current loss in high-frequency ranges. - Due to its pure iron base, it has high compressibility, making handling easy and contributing to improved manufacturing efficiency. - Grades are offered that cover frequencies from below 100Hz to approximately 100kHz. - Achieves low iron loss through the reduction of hysteresis loss and eddy current loss. - Contributes to the development of compact and lightweight reactors through high-frequency applications. 【Our Strengths】 Heganes is a specialized manufacturer of metal powders with over 220 years of history, boasting one of the world's leading production capacities and supplying over 3,500 types of metal powders globally. Our vision is to drive market transformation through innovation in raw materials and to become the global leader in sustainable metal powders. Powder metallurgy and powder technology are manufacturing techniques that achieve both reduced material and energy consumption and high resource efficiency, contributing to sustainable growth. In addition to selecting and supplying metal powder materials tailored to customer needs, we provide consistent global services from design related to application products and uses to practical realization, including prototyping and testing support.
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Applications/Examples of results
【Usage】 ■ Core applications for automotive passive components DC/DC boost converter reactors Choke coils Ignition coils Injectors, etc. ■ Applications for non-automotive (general household (consumer) devices) Choke coils Inductors Reactors for DC/AC inverters (10k–20kHz range) Reactors for DC/DC converters (10k–80kHz range) The frequency range spans from several hundred Hz to hundreds of kHz, contributing to the needs of vehicle electrification. For more details, please contact us♪
Line up（3）
| Model number | overview |
|---|---|
| Somaloy(R) 1P | Basic type |
| Somaloy(R) 5P | Low loss type |
| Somaloy(R) 7P | Further low-loss type |
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Company information
Heganas Corporation started as a coal mining company in Heganas village in southern Sweden over 220 years ago in 1797. Since then, it has continuously led the global market as a pioneer in iron powder and metal powder, growing into the world's largest manufacturer of metal powders with an annual production capacity of 500,000 tons. Our vision is to inspire the industry to make more with less, improving resource efficiency and leading a wave of positive change. Heganas' metal powders are adopted as excellent materials for manufacturing parts and various other applications, serving as crucial materials in many sectors of the industry. As the range of applications expands, a wide variety of products with different chemical compositions, particle sizes, and shapes are being developed, with Heganas continuing to take a leading role in these developments. We offer a rich and comprehensive product range that surpasses any other metal powder manufacturer, supplying over 3,500 types of products from 17 locations worldwide. Heganas Corporation is globally active across the group, aiming to achieve climate neutrality in all operations by 2037 to contribute to sustainable growth.
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