Visualizing power loss due to air leaks for the manufacturing industry! AlgoLeak
Visualizing power loss due to air leaks! An acoustic camera that instantly reveals loss costs on the spot.
In manufacturing equipment diagnostics, stable operation of equipment and maintenance of energy efficiency are required. In particular, air leaks in compressed air systems and partial discharge in electrical equipment can lead to unexpected downtime and power loss, potentially affecting productivity and costs. Early detection of these issues and taking countermeasures are essential for extending equipment lifespan and reducing running costs. "AlgoLeak" is an acoustic camera that enables real-time visualization and rapid diagnosis of these challenges. [Usage Scenarios] - Identifying air leak points in compressed air systems during factory operation - Detecting partial discharge points in electrical equipment - Reducing downtime in production lines - Measuring the effectiveness of energy loss reduction activities [Benefits of Implementation] - Shortening inspection time and standardizing investigation quality - Rapid planning of countermeasures through immediate understanding of estimated leakage amounts and loss costs - Reducing the risk of production stoppage through non-contact and non-destructive testing - Contributing to energy-saving activities and the promotion of carbon neutrality
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basic information
【Features】 ■ High-precision air leak visualization with 64 low-noise MEMS microphones ■ Capable of detecting over a wide range of 0.3 to 150 meters ■ Non-contact and non-destructive inspection possible even during factory operation ■ Real-time display of leak locations and annual loss costs ■ Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Trading Co., Ltd. provides essential equipment and solutions for manufacturing customers through our factory solution business. With the slogan "ONE STOP SOLUTION," we contribute to solving customer challenges and help pave the way for a bright future. Leveraging our long-standing expertise as a trading company, we continue to offer a wide range of products and services to meet customer needs.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report preparation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction achievements through air leak improvement activities at implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.
