Visualizing power loss due to air leaks! An acoustic camera that instantly reveals loss costs on the spot.
In the automotive industry’s production lines, the stable operation of equipment and the maintenance of energy efficiency are prioritized. Air leaks in compressed air systems can lead to decreased productivity and unexpected equipment downtime, making early detection and countermeasures essential. Particularly in extensive production lines, traditional inspection methods can be time-consuming and labor-intensive. Our product, 'AlgoLeak', visualizes air leak points in real-time without contact, even during factory operations, allowing for immediate awareness of power loss and cost losses, thus supporting efficient leak diagnosis and prompt improvement activities. 【Usage Scenarios】 - Inspection of air leak points in production equipment using compressed air - Non-contact, non-destructive testing during line operation - Promotion of energy loss reduction activities 【Benefits of Implementation】 - Reduction in inspection time and standardization of investigation quality - Decrease in power consumption and cost savings - Contribution to the stable operation of production lines
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basic information
**Features** - High-precision air leak visualization with 64 low-noise MEMS microphones - Wide detection range from 0.3 to 150 meters - Non-contact and non-destructive inspection possible even during factory operation - Real-time display of leak locations and annual loss costs - Automatic report generation with the free software "LEAK ANALYZER" **Our Strengths** Itsuwa Shoji Co., Ltd. contributes to the manufacturing of our clients through our factory solution business. Leveraging years of experience and a wide network, we provide optimal products and services to solve our clients' challenges. In particular, we support our clients' energy-saving activities and carbon neutrality initiatives through the handling of production rationalization equipment and smart factory-related products.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report preparation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction achievements through air leak improvement activities at implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.






