Supporting quality control in the food and beverage industry! Visualizing power loss due to air leaks.
In the food and beverage industry, hygiene management and stable product supply are required. Air leaks in the compressed air lines of the manufacturing process can lead to decreased equipment efficiency and unexpected shutdowns, potentially affecting quality control. Additionally, energy loss can result in increased costs. Our product, 'AlgoLeak AL64', visualizes air leak points in real-time without contact, even during factory operation, allowing for immediate understanding of estimated leak amounts and loss costs. This contributes to efficient leak diagnosis and quality maintenance without stopping production. 【Use Cases】 - Detection of air leaks from compressed air piping in the manufacturing line - Confirmation of performance degradation due to air leaks in cooling and drying equipment - Equipment inspections for quality maintenance 【Benefits of Implementation】 - Reduction of power loss due to air leaks - Increased productivity through stable equipment operation - Strengthening of quality control systems
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basic information
**Features** - High-precision air leak visualization with 64 low-noise MEMS microphones - Wide detection range from 0.3 to 150 meters - Non-contact and non-destructive inspection possible even during factory operation - Real-time display of leak locations and annual loss costs - Automatic report generation with the free software "LEAK ANALYZER" **Our Strengths** Itsuwa Shoji Co., Ltd. supports manufacturing customers through our factory solution business. Leveraging years of experience and a broad network, we provide optimal products and services to solve our customers' challenges. With the slogan of ONE STOP SOLUTION, we aim to share experiences that exceed customer satisfaction.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report preparation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction achievements through air leak improvement activities at implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.
