Visualizing air leaks in the clean room to reduce power loss.
In the pharmaceutical industry's clean rooms, the precision of air pressure management affects the quality and safety of products. Even minor air leaks can disrupt temperature and humidity control, increasing the risk of contamination. Early detection and management of these leaks are essential for the stable supply of pharmaceuticals and the maintenance of the manufacturing environment. The acoustic camera "AlgoLeak" identifies air leak points non-contactly without stopping the operation of the clean room and visualizes the cost of losses on the spot. [Usage Scenarios] - Detection of air leaks from air piping, chambers, and door seals within the clean room - Identification of power loss necessary for maintaining pressure within the clean room - Rapid leak diagnosis without stopping the operation of the production line [Benefits of Implementation] - Reduction of power consumption due to air leaks - Maintenance of product quality through stabilization of the clean room environment - Shortened inspection time and standardization of investigation quality
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basic information
**Features** - High-precision air leak visualization with 64 low-noise MEMS microphones - Wide detection range from 0.3 to 150 meters - Non-contact and non-destructive inspection possible even during factory operation - Real-time display of leak locations and annual loss costs - Automatic report generation with the free software "LEAK ANALYZER" **Our Strengths** Itsuwa Shoji Co., Ltd. supports manufacturing customers through our factory solution business. Leveraging years of experience as a trading company and a wide network, we provide optimal products and services to solve our customers' challenges. We specialize in proposing solutions that contribute to the efficiency and energy-saving of manufacturing sites.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report preparation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction results from air leak improvement activities at implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.
