Visualizing air leaks in the clean room to reduce power loss.
In clean rooms for semiconductor manufacturing, compressed air is used in various parts of the manufacturing process, and air leaks can lead to wasted energy. In response to these challenges, our acoustic camera 'AlgoLeak' visualizes air leak locations in real-time without stopping the operation of the clean room, thereby reducing power loss. [Usage Scenarios] - Detection of air leaks in compressed air piping on semiconductor manufacturing lines - Identification of air leak locations in air conditioning systems within clean rooms [Benefits of Implementation] - Reduction in power consumption due to air leaks - Shortened inspection times and standardized investigation quality - Cost savings from reduced energy loss
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basic information
【Features】 ■ High-precision air leak visualization with 64 low-noise MEMS microphones ■ Wide detection range from 0.3 to 150m ■ Non-contact and non-destructive inspection possible even during factory operations ■ Real-time display of leak locations and annual loss costs ■ Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Shoji Co., Ltd. supports manufacturing customers through our factory solution business. Leveraging years of experience and a global network, we provide optimal products and services to solve our customers' challenges. With the slogan of ONE STOP SOLUTION, we aim to become an indispensable presence for our customers.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report preparation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction results from air leak improvement activities in implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.
