Real-time visualization of air leaks and partial discharges in chemical plants!
In the inspection of chemical plants, early detection of abnormalities such as air leaks and partial discharges is essential for ensuring stable operation and safety of the equipment. Particularly in plants handling flammable materials or high-pressure gases, these abnormalities pose a risk of serious accidents. Traditional inspections using visual or auditory methods can make it difficult to detect certain issues and may involve production stoppages, making efficient diagnostics a challenge. The acoustic camera "AlgoLeak" addresses these issues by visualizing leak points in real-time through non-contact and non-destructive methods, allowing for quick and accurate plant maintenance while also identifying loss costs. 【Usage Scenarios】 - Identifying air leak points in compressed air lines - Leak detection in high-pressure gas equipment - Identifying partial discharge points in electrical equipment - Non-contact inspections during plant operation - Regular equipment maintenance tasks 【Benefits of Implementation】 - Reduction and efficiency of inspection time - Decrease in energy loss (power loss) - Lowering accident risks and improving safety - Standardization of investigation quality and automation of report creation - Contribution to the reduction of CO₂ emissions
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basic information
【Features】 ■ High-precision air leak visualization with 64 low-noise MEMS microphones ■ Wide detection range from 0.3 to 150 meters ■ Non-contact and non-destructive inspection possible even during factory operations ■ Real-time display of leak locations and annual loss costs ■ Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Trading Co., Ltd. provides essential equipment and solutions for manufacturing customers through our factory solution business. Leveraging our long-standing expertise as a trading company, we consistently respond to customer needs from optimal product selection to implementation and support. Utilizing our global network, we aim to contribute to the growth of our customers' businesses.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report creation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction results from air leak improvement activities in implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.
