Real-time visualization of air leaks and partial discharges in power plants!
At power plants, the stable operation of equipment and the maintenance of energy efficiency are prioritized. Air leaks in compressed air systems and partial discharges in electrical equipment can lead to energy loss and unexpected troubles. Early detection of these issues and taking countermeasures are essential for improving the reliability of power plants and reducing operational costs. The acoustic camera "AlgoLeak" provides a non-contact, real-time visualization solution for these challenges. 【Usage Scenarios】 - Detection of air leaks from compressed air piping - Identification of partial discharge locations from high-voltage equipment - Safe inspection during equipment operation 【Benefits of Implementation】 - Reduction of energy loss - Increased efficiency and quality of equipment maintenance - Decreased risk of sudden failures
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basic information
【Features】 - High-precision air leak visualization with 64 low-noise MEMS microphones - Wide detection range from 0.3 to 150 meters - Non-contact and non-destructive inspection possible even during factory operation - Real-time display of leak locations and annual loss costs - Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Shoji has many years of experience as a trading company and supports manufacturing customers through its factory solution business. With the slogan "ONE STOP SOLUTION," we cater to a wide range of needs, from providing essential equipment and parts for our customers' manufacturing processes to the design and production of FA equipment. Leveraging our global network and transportation know-how, we contribute to the expansion of our customers' businesses.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report preparation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction results from air leak improvement activities in implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.
