Visualizing power loss due to air leaks! An acoustic camera that instantly reveals loss costs on the spot.
In the aerospace industry, factories require high reliability and safety in the manufacturing and assembly of precision equipment. Compressed air systems are essential for manufacturing processes, equipment cooling, and operation, but air leaks can lead to energy waste as well as decreased equipment performance and unexpected troubles. Especially in the aerospace sector, where strict quality control is demanded, it is crucial to detect even minor air leaks and address them promptly. Our acoustic camera, 'AlgoLeak,' provides a non-contact and efficient solution for leak diagnosis to tackle these challenges. 【Application Scenarios】 - Identifying air leak locations in compressed air piping - Air leak diagnosis on manufacturing lines - Non-destructive testing during equipment operation - Equipment maintenance through partial discharge detection 【Benefits of Implementation】 - Reduction of energy loss - Decrease in running costs - Maintenance and improvement of production efficiency - Strengthening of equipment maintenance - Contribution to the reduction of CO₂ emissions
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basic information
【Features】 ■ High-precision air leak visualization with 64 low-noise MEMS microphones ■ Wide detection range from 0.3 to 150 meters ■ Non-contact and non-destructive inspection possible even during factory operation ■ Real-time display of leak locations and annual loss costs ■ Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Trading Co., Ltd. contributes to the manufacturing of our clients in the manufacturing industry through our factory solution business. Under the slogan "ONE STOP SOLUTION," we provide optimal products and services to solve our clients' challenges. Leveraging our long-standing expertise as a trading company, we handle a wide range of products to meet our clients' needs.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report preparation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction achievements through air leak improvement activities at implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.
