[Equipment Maintenance / Predictive Maintenance] Real-time Condition Monitoring for Motors & Power Supply
MMC Series
Eliminate sudden stops and major downtime. Visualize the condition of motors and batteries to achieve efficient equipment maintenance and predictive maintenance. Support for small lot production.
In manufacturing sites, sudden equipment failures leading to line stoppages (major stoppages) or minor stoppages create enormous opportunity losses and are the biggest challenge. Therefore, it is urgent to transition from the traditional "repair after failure" maintenance to "predictive maintenance and DX maintenance," which continuously monitors conditions to prevent troubles before they occur. At Crew Co., Ltd., we propose motor and battery solutions that contribute to the "visualization" of equipment and predictive maintenance. Our precision positioning stepping motor "MR Series" instantly detects abnormalities such as overvoltage, overcurrent, and disconnections, intuitively notifying maintenance personnel through LED blinking and alarm signals. This minimizes downtime during troubles. Additionally, lithium batteries, which power AGVs and other equipment, support CAN communication, allowing real-time monitoring of remaining capacity and lifespan. We combine the overwhelming cost advantages of overseas ODM with the reliability of thorough inspections of all units domestically, strongly supporting equipment maintenance and labor-saving in factories.
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basic information
■Features of Crew Products in Equipment Maintenance and Predictive Maintenance - Intuitive Error Notification: The driver for stepping motors immediately notifies of abnormalities such as short circuits, overvoltage, and disconnections through LED blinking patterns. This allows for quick identification of the cause at a glance without a manual, significantly reducing recovery time. - Complete Stalling Monitoring: With a 1,000 P/R encoder and a 32-bit ARM processor, position deviations (stalling) are instantly corrected, preventing processing defects and machine troubles in advance. - Wiring Checker (Self-Test Function): By simply operating a DIP switch, it automatically rotates twice, allowing for instant identification of wiring mistakes or issues on-site before connecting to the upper controller. - Battery Status Monitoring via CAN Communication: In cases such as replacing lead batteries, voltage and lifespan are visualized in real-time, preventing sudden stops during operation. - Reliable Domestic Support: Including screen sharing and on-site assistance, dedicated domestic staff will accompany you until the issue is resolved.
Price information
By eliminating unnecessary decorations and pursuing an overwhelming balance of price and performance, we achieve significant cost reductions in equipment manufacturing. While keeping prices low, there is no compromise in the core that supports the reliability of the equipment, and we offer overwhelming price advantages equivalent to mass production even for small-scale starts of several dozen units.
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Applications/Examples of results
"Various automation equipment to prevent unexpected factory shutdowns and reduce maintenance man-hours" - Various processing machines and assembly robots with predictive maintenance and condition monitoring (CBM) for drive components - Battery and motor operation monitoring of AGVs and AMRs (automated guided vehicles) via CAN communication - Production lines such as food and chemical lines where sudden stoppages can lead to complete disposal of work-in-progress - Various industrial actuators installed in high or narrow spaces where we want to reduce inspection work - Replacement with low-cost predictive maintenance compatible motors during equipment line upgrades "We will never leave production technology and maintenance engineers who are struggling with the desire to prevent sudden line stoppages due to troubles and reduce maintenance man-hours alone. We propose 'CLUE (clue to solutions)' that breaks through the barriers of budget and quality." Product lineup: - Precision positioning stepping motors (MR series: frame dimensions □28 to □85) - Stepping dedicated digital drivers (MR2 / MR4 / MR5 / MR7A) - CAN communication compatible lithium-ion battery packs - Low voltage AC servo motors / various motor drivers
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Company information
CLUW Inc. specializes in low-voltage battery-driven motors and control drivers, offering a comprehensive lineup from compact to high-power models. Our product range includes Brushless DC Motors, Battery-Driven AC Servo Motors, Geared Motors, In-Wheel Motors, and Cooling Fans. Beyond product supply, we deliver dedicated technical support—from driver selection and setup guidance to troubleshooting—ensuring seamless operational integration for our customers.
