Automatically captures the moment of sudden equipment malfunction to assist in identifying the cause and preventing recurrence.
PhotoCam Detector is a high-speed monitoring system designed for production sites that continuously monitors the behavior of production equipment and automatically captures moments of malfunction. In addition to automatic shooting using signals from equipment and various sensors, it also supports abnormality detection solely by the camera through a unique video anomaly detection algorithm. It records rapidly occurring phenomena as super slow-motion videos, assisting in identifying the conditions and causes of malfunctions. Its compact camera configuration allows for easy retrofitting to existing equipment, enabling unmanned and long-term monitoring. Furthermore, with log output and synchronized display functions with waveform data, it facilitates cause analysis and verification of improvement effects based on video evidence, supporting continuous improvement activities and the transformation into smart factories in production sites.
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basic information
Abnormal detection methods: External trigger input, video anomaly detection, timer, DAQ trigger Recording formats: AVI, MP4, JPEG, BMP Trigger modes: Start, End, Manual Digital interface: USB3.0 / USB3.1 Input signal: 12-24V trigger input (when using 8ch digital I/O) Video anomaly detection algorithm: Motion search, line profile, area brightness average PDCAM (Entry type): Up to 1,000fps, compact design PDCAM-HR (Basic type): Up to 2,000fps, supports full HD recording HSCAM (High resolution type): Up to 5,000fps, supports 2592×2048 pixels INFINICAM (High-speed recording type): Up to 10,000fps, supports streaming storage
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Applications/Examples of results
Analysis of the causes of liquid splashing defects in the bottling process of PET bottles Analysis of the causes of jams in the tablet packaging sheet transport process Detection of suction errors in the automatic machine transport process Monitoring of transport instability phenomena in the chip transport process Maintenance management of material handling belts Detection of abnormal operating cycles of equipment Detection of foreign objects, intrusion detection, and counting of passage occurrences Detection of ignition and detection of welding spatter
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Company information
Inaba Electric Industry Co., Ltd. Machinery Company - Three Business Areas 1) Robot and FA Business Robots are expected to automate the workplace, alleviate labor shortages, and stabilize quality. We propose a system of products, including not only collaborative robots that can be used without safety fences but also industrial robots and control devices that enhance productivity within factories. 2) FA Solution Business We provide comprehensive proposals that cover everything from software to hardware and networks, including "remote maintenance," "data collection," and "application development." 3) Original Product Development Business We are engaged in the development of products that enable the visualization of factories and the realization of smart factories through the use of IoT. We accurately capture the trends of the times and customer needs, and develop original products with high technical capabilities.