Automatic Detection Mask Stencil Storage Rack [Smart Mask Rack]
Eliminate the "search" on-site! [Smart Mask Rack]
**Overview** The Smart Mask Rack is a storage rack that automates the inbound and outbound processes for masks and stencils. By combining "free location" storage in available slots, Everlight's IR sensor for "automatic detection," and "LED navigation" linked to outbound instructions, it eliminates the hassle of "searching." **Simple Operation Flow** - **Inbound** Cleaning and tension measurement: Clean and measure after use. Barcode scanning and measurement input: Scan the barcode and input the measurement values. Free inbound: Store in an available slot. The IR sensor automatically detects and updates the records. - **Outbound** Outbound instructions: Can be specified by production plan or product. LED picking: The LED for the target slot lights up, allowing anyone to retrieve it without confusion. **Four Features** 1. Free location inbound and outbound: Can be stored in available slots, reducing management effort. 2. IR sensor automatic detection: Non-contact automatic detection for inbound and outbound, with no additional operations required. 3. High durability with parallel circuit design: Even if one slot fails, others continue to operate. Patent-protected circuit design. 4. Outbound navigation LED: The target slot lights up, eliminating the need to search.
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basic information
■Mask Size: M Size (550x650) Number of Layers: 3-layer structure Mask Plate Thickness: 30mm or 40mm External Dimensions: 1740x600x1977mm (thickness 30mm) Number of Slots: 108 (thickness 30mm) / 96 (thickness 40mm) Sensor: Non-contact IR Sensor (automatic detection) Power Consumption / Voltage: 20W / 100–240V ■Mask Size: L Size (736x736) Number of Layers: 2-layer structure Mask Plate Thickness: 30mm or 40mm External Dimensions: 1740x800x1740mm (thickness 30mm) Number of Slots: 72 (thickness 30mm) / 64 (thickness 40mm) Sensor: Non-contact IR Sensor (automatic detection) Power Consumption / Voltage: 20W / 100–240V
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Applications/Examples of results
The Smart Mask Rack can be widely utilized for "storage, inventory management, and location management of masks and stencils" primarily in the implementation process. 【Specific Uses】 1. Eliminates the hassle of searching for masks and stencils: Simply issuing a retrieval instruction will light up the LED of the designated slot. This eliminates situations like "I don't know where it is" or "relying on the memory of the person in charge," thus reducing preparation time before changing setups. 2. Simplification of inventory management through free location: Items can be stored directly in any available slot. The IR sensor automatically detects inventory, eliminating the need for location registration and any additional operations beyond barcode scanning. 3. Resolution of dependency on specific individuals and standardization of operations: Since you only need to "take from the lit location," even inexperienced staff can retrieve items without confusion. Records of inventory transactions are automatically maintained, allowing for systematic management. 4. Reduction of operational downtime risk: Thanks to the parallel circuit design (patented), if one slot fails, the other slots can continue to operate normally. This alleviates concerns about the entire rack stopping. 5. Assurance of production quality: A system management process that only allows the use of masks that have been cleaned and tension-measured ensures that the risk of accidentally using unprepared masks is prevented.
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Company information
In this department, we provide total solutions for assembly by offering a diverse range of products and high technical capabilities to meet the challenges of our customers, who are globally expanding primarily in China, Thailand, Malaysia, and Vietnam. We focus on excellent assembly equipment from Panasonic Connect (formerly Panasonic Smart Factory Solutions) to support high performance, miniaturization, and lightweight electronics products, as well as peripheral equipment, technical support, and maintenance. Please take a look at our introduction video. https://www.youtube.com/watch?v=efdEd2BVT-A
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