Visualizing transport errors with data. A scientific approach to addressing chocolate stops in semiconductor manufacturing lines.
In the semiconductor manufacturing industry, high precision and stable operation are required for the high-speed transport of fine workpieces. Even slight errors during transport or unusual behavior of the workpieces can directly lead to decreased production efficiency and quality defects, making early identification of the causes essential. However, it is challenging to visually identify the causes of errors in high-speed equipment, leading to reliance on experience and intuition for countermeasures. Our "RekamoMA" accurately captures the moments of transport errors by synchronously recording high-speed camera footage and waveform data, making the challenges on-site objectively visible. 【Usage Scenarios】 - Identifying the causes of falls and collisions during the transport of wafers and chips - Correlation analysis between the operation timing of high-speed transport robots and the occurrence of errors - Confirming the reproduction of defects in narrow spaces where manual monitoring is difficult 【Benefits of Implementation】 - Recording from just before an error occurs until recovery, reducing the time taken to identify the cause - Freeing up personnel from constant monitoring of equipment, resulting in reduced labor costs and more efficient operations - Suppressing the occurrence of minor stoppages through data-driven scientific improvements
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basic information
【Features】 - Synchronizes and saves high-speed camera images and waveform graphs, allowing for linked display - By setting up recording at desired locations, it can retroactively capture only the needed parts - Supports connection of multiple cameras for multifaceted analysis - Portable design allows for use in various locations along the production line - A system with excellent customization and real-time processing performance 【Our Strengths】 With the management philosophy of "Let's do work that resonates in the heart!", we contribute to improving productivity and quality in manufacturing sites through software development. Our self-developed "RekamoMA" series is adopted in a wide range of industries, including automotive, medical devices, and semiconductors, providing customization that addresses on-site challenges and high technical capabilities to support our customers' stable operations.
Price information
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Price range
P5
Delivery Time
P4
Applications/Examples of results
You can use it for on-site improvement activities, maintenance activities, equipment management, development, and experiments.
Line up（2）
| Model number | overview |
|---|---|
| RekamoMA Basic | A basic model that achieves high-speed shooting in a compact size. |
| RekamoMA Pro | High-speed camera image and waveform data integration and analysis system. |
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Company information
The definition of "happiness" varies from person to person. We grow as individuals through our work. As a result, or in the process, we aim to create happiness for those around us. The joy of "making those around us happy" connects to our own happiness. Like the majority of companies, we are a company that wishes for people to be happy. Our management philosophy is "Let's do work that resonates in the heart!" We contribute to the healthy development of society through software creation. We are an enthusiastic company striving to do great work together with more colleagues. No matter how wonderful the success someone has achieved, there is not a single thing they accomplished entirely on their own. Everything is built upon the knowledge, wisdom, and experiences of those who came before us. Gratitude arises from the history of accumulation. If that is the case, we believe it is our natural duty to give back to society through our work.
