Visualizing cutting tool wear with data. Achieving scientific processing management that does not rely on experience and intuition through high-speed cameras.
In the metal processing industry, it is essential to accurately understand the wear condition of cutting tools and replace them at the appropriate timing to stabilize product quality and improve production efficiency. Particularly, processing with worn tools can lead to decreased dimensional accuracy and cause processing defects. However, there are limitations to visual inspections, and unexpected tool breakage resulting in downtime is often a challenge. Our high-speed motion recorder "RekamoMA" supports scientific approaches to wear prediction and countermeasures by synchronizing and recording high-speed camera footage with waveform data, thereby visualizing tool behavior and abnormalities during processing as objective data. 【Usage Scenarios】 - Observation of tool behavior during cutting processes - Synchronization confirmation of changes in processing sounds and vibrations due to tool wear with video - Recording of the situation just before tool breakage occurs and cause analysis 【Benefits of Implementation】 - Objective understanding of the tool wear process through video and data - Rapid identification of causes when issues arise, reducing equipment downtime - Transitioning from experience-based tool replacement criteria to data-driven operations
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basic information
【Features】 - High-speed camera images and waveform graphs can be saved in sync, allowing for linked display. - You can record by going back to the desired point, eliminating the need for long periods of monitoring. - Supports connection of multiple cameras, enabling multifaceted observation. - Designed for easy portability to the field. - A system with excellent customization and real-time processing performance. 【Our Strengths】 We specialize in software development that supports productivity and quality improvement in the manufacturing industry. Our in-house developed "RekamoMA" series is adopted across a wide range of industries, including automotive, medical, and food, and is praised for its customization that addresses on-site challenges and high real-time processing performance. With the philosophy of "Let's do work that resonates with the heart!", we contribute to societal development through software.
Price information
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Price range
P5
Delivery Time
P4
Applications/Examples of results
You can use it for on-site improvement activities, maintenance activities, equipment management, development, and experiments.
Line up（2）
| Model number | overview |
|---|---|
| RekamoMA Basic | A basic model that achieves high-speed shooting in a compact size. |
| RekamoMA Pro | High-speed camera image and waveform data integration and analysis system |
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Company information
The definition of "happiness" varies from person to person. We grow as individuals through our work. As a result, or in the process, we aim to create happiness for those around us. The joy of "making those around us happy" connects to our own happiness. Like the majority of companies, we are a company that wishes for people to be happy. Our management philosophy is "Let's do work that resonates in the heart!" We contribute to the healthy development of society through software creation. We are an enthusiastic company striving to do great work together with more colleagues. No matter how wonderful the success someone has achieved, there is not a single thing they accomplished entirely on their own. Everything is built upon the knowledge, wisdom, and experiences of those who came before us. Gratitude arises from the history of accumulation. If that is the case, we believe it is our natural duty to give back to society through our work.
