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  6. Wire cut processing of composite parts | Achieved gap of approximately 2μm

Wire cut processing of composite parts | Achieved gap of approximately 2μm

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last updated:Oct 22, 2026

阪神精工
阪神精工
  • Official site

This is a case of machined fitting parts for delivery, with a clearance of approximately 2μm. We will confirm the required movements and assembly conditions and consider manufacturing based on the drawings.

At Hanshin Seiko, we accept consultations for the production of fitting parts using wire cut electrical discharge machining. The case presented is a block-shaped fitting part with a clearance of approximately 2μm (0.002mm) between the components. We provide photographs of the actual products delivered, showcasing the shapes that fit together and the boundaries between the parts. For fitting parts, it is important to confirm not only the individual shapes and dimensions but also the required movements and assembly conditions when combined. Please provide the material, dimensions, necessary tolerances, intended use, and desired clearance along with the drawings. We will review the specifications and consider the feasibility of processing and manufacturing methods. *The approximately 2μm refers to the gap between the parts in this case. It does not indicate the tolerance of the processing dimensions or the processing accuracy guaranteed for all products.

    Electric discharge machine
約2µmクリアランス嵌合.png

Wire cut processing of composite parts | Achieved gap of approximately 2μm

約2µmクリアランス嵌合.png
約2µmクリアランス嵌合.png
  • Related Link - https://www.hansei.co.jp/blog/1386/

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basic information

【Processing Conditions for Case Studies】 Processing Method: Wire Cut Electrical Discharge Machining Processing Shape: Fitting of Block-Shaped Parts Clearance Between Parts: Approximately 2μm (0.002mm) Product Category: Processing examples of products that will actually be delivered *The clearance indicates the gap between parts and does not mean a dimensional tolerance of ±0.002mm. We will confirm the material, dimensions, required tolerances, intended use, and assembly conditions to advise on the feasibility of processing.

Price information

This is an individual estimate for each drawing. We will provide a quote after discussing the material, dimensions, fitting shape, required tolerances, desired clearance, quantity, and verification method.

Delivery Time

Please contact us for details

※We will confirm the shape, required precision, assembly conditions, quantity, and equipment operating status and provide guidance. Please let us know the material supply conditions and desired delivery date.

Applications/Examples of results

【Processing Achievements】 Block-shaped fitting parts manufactured using wire cut electrical discharge machining. The clearance between the parts is approximately 2μm (0.002mm), and this is an example of a product that is actually delivered. 【Issues You Can Consult About】 - I want to process fitting shapes that combine parts. - I want to manufacture parts that require small clearances. - I would like to consult considering the movement during use and assembly conditions. *This is not a sale of standard products, but a contract processing service based on drawings.*

Company information

阪神精工

阪神精工

Manufacturing and processing contract

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Hansei Seiko Co., Ltd. is a precision metal processing company founded in 1948, based in Kobe City, Hyogo Prefecture. We offer integrated processing services centered around wire cut electrical discharge machining, shape electrical discharge machining, and fine hole electrical discharge machining, as well as machining, polishing, finishing, and measurement. We welcome inquiries for precision parts, mold components, jigs, test pieces, and more, whether for single items, prototypes, or small lots. In addition to processing hardened steel, carbide, and stainless steel, we also handle contour machining of thick parts, key grooves, fine slits, and complex shapes. We confirm material, shape, required precision, and application, and consider processing conditions and processes. This reduces the burden of arranging multiple processing locations and supports part manufacturing. Based on the principle of "making according to the drawings," we conduct inspections and measurements in-house to confirm the finish before shipping. Based in Kobe and Hyogo, we accept processing inquiries and quotation requests from across the country. If you have parts you are struggling to process or drawings for which you would like to consider methods and processes, please feel free to consult with us. https://www.hansei.co.jp/

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