Semi-dry processing for automotive parts: no cleaning and cost reduction.
HPM Technology Semi-Dry Processing (MQL)
Reduce cutting oil usage and achieve cleaning-free processing. We support the consolidation of automotive parts manufacturing processes.
In the automotive parts industry, there is a demand for both improved production efficiency and cost reduction. Particularly in process consolidation, whether or not the cleaning process after machining can be omitted is key to shortening overall lead times and reducing costs. Traditional coolant machining required a cleaning process, but by utilizing our MQL (Minimum Quantity Lubrication) technology, cleaning-free machining becomes possible, contributing to the simplification of processes. 【Application Scenarios】 - Cutting processes for alloy steel and non-ferrous metals - Parts processing lines where the cleaning process is to be omitted - Machining on general-purpose machines without covers - Press processing requiring the application of release agents 【Benefits of Implementation】 - Reduction in total costs due to the elimination of the cleaning process - Cost control of tooling due to extended tool life - Reduced environmental impact and improved recyclability through reduced waste oil - Decreased effort and associated costs (electricity and disposal fees) for coolant management For more details, please download the catalog or feel free to contact us.
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basic information
【Features】 - Supports external and internal lubrication (center-through) - Minimal residual oil, reducing impact on subsequent processes - Utilizes safe lubricants based on deionized water - Designed with a focus on lubrication to improve machining accuracy - Environmentally friendly 2R technology that generates no waste oil 【Our Strengths】 Founded in 1910 as a specialized trading company for machine tools, we leverage our network of 500 domestic and 20 overseas companies to support the introduction of the latest technologies. Beyond mere product sales, we propose optimal solutions for solving on-site challenges, centered around "creating value" that contributes to enhancing our customers' profitability.
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Applications/Examples of results
【Examples of Use】 Cutting and turning of metal parts Processing with machining centers and NC lathes Reduction or omission of post-processing cleaning steps Reduction in the amount of cutting oil used Reduction of environmental impact in the processing site and improvement of the working environment Reduction in coolant usage and waste liquid disposal costs 【Considerations for Introduction】 I want to review the post-processing cleaning steps I want to reduce the amount of cutting oil used and management costs I want to minimize waste liquid generation and reduce environmental impact I want to promote resource conservation and environmental improvement in the processing site
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Is there any process you would like to make cleaning-free? MQL semi-dry machining mist device HPM technology.
Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
