Semi-dry processing for optical equipment: cleaning-free and cost reduction.
HPM Technology Semi-Dry Processing (MQL)
Proposal for MQL technology to maintain the processing accuracy of optical components and reduce the cleaning process.
In the optical equipment industry, it is essential to minimize the residual fine chips and oils during processing to maintain the optical performance of products. Particularly in precision parts machining, it is crucial to balance the simplification of the cleaning process with machining accuracy. Traditional coolant usage raises concerns about oil adhesion affecting optical performance, but our MQL (Minimum Quantity Lubrication) technology achieves high machining accuracy while reducing residual oil by directly supplying a small amount of lubricant to the cutting edge. [Application Scenarios] - Precision cutting of optical components - Manufacturing lines that require simplification of the cleaning process - Parts machining where oil residue needs to be avoided [Benefits of Implementation] - Increased efficiency of processes through cleaning-free machining - Reduced impact on optical performance due to lower residual oil - Cost reduction through extended tool life For more details, please download the catalog or feel free to contact us.
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basic information
【Features】 - Semi-dry processing (MQL) using a small amount of lubricant - Cost reduction and efficiency through cleaning-free processing - Contributes to extending the lifespan of cutting tools - Compatible with a wide range of work materials including alloy steel, non-ferrous metals, and resins - Lubricants designed with safety in mind, such as deionized water-based options 【Our Strengths】 As a specialized trading company for machine tools founded in 1910, we collaborate with domestic and international manufacturers to provide optimal technologies and services for manufacturing sites. We promote "value creation" that contributes to improving our customers' profitability, going beyond mere product sales.
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Applications/Examples of results
【Examples of Use】 Cutting and turning of metal parts Processing with machining centers and NC lathes Reduction or elimination of post-processing cleaning steps Reduction in the amount of cutting oil used Reduction of environmental impact in the processing area and improvement of the working environment Reduction of coolant usage and waste liquid disposal costs 【Considerations for Introduction】 I want to review the post-processing cleaning steps I want to reduce the amount of cutting oil used and management costs I want to minimize waste liquid generation and reduce environmental impact I want to promote resource conservation and environmental improvement in the processing area
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Is there any process you would like to make cleaning-free? MQL semi-dry machining mist device HPM technology.
Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
