Visualizing air leaks in weaving machines for the textile industry! AlgoLeak
Optimize air consumption of weaving machines. An acoustic camera that identifies power loss due to air leaks on the spot.
In the textile industry, the stable supply of compressed air directly impacts production efficiency during the operation of weaving machines. Particularly in environments where numerous weaving machines are in operation, even minor air leaks can accumulate, leading to significant power loss and increasing running costs. To maintain stable equipment operation and energy efficiency, it is essential to quickly identify leak points and implement prompt measures. 'AlgoLeak' is an acoustic camera that enables real-time visualization and rapid diagnosis of these issues. 【Usage Scenarios】 - Identifying air leaks from piping and joints around weaving machines - Inspections aimed at optimizing air consumption during factory operations - Measuring the effectiveness of energy loss reduction activities 【Benefits of Implementation】 - Reduction in inspection time and standardization of investigation quality - Rapid planning of countermeasures through immediate understanding of estimated leak volume and loss costs - Reduction of production stoppage risks through non-contact and non-destructive testing - Contribution to energy-saving activities and promotion of carbon neutrality
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basic information
【Features】 ■ High-precision air leak visualization with 64 low-noise MEMS microphones ■ Wide detection range from 0.3 to 150m ■ Non-contact and non-destructive inspection possible even during factory operation ■ Real-time display of leak locations and annual loss costs ■ Automatic report generation with the free software "LEAK ANALYZER" 【Our Strengths】 Itsuwa Shoji Co., Ltd. provides essential equipment and solutions for manufacturing customers through our factory solution business. With the slogan "ONE STOP SOLUTION," we contribute to solving customer challenges and help pave the way for a bright future. Leveraging our long-standing expertise as a trading company, we continue to offer a wide range of products and services to meet customer needs.
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Applications/Examples of results
■ Air leak inspection of compressed air piping ■ Leak diagnosis of joints, valves, and hose connections ■ Inspection work for high-altitude piping and ceiling piping ■ Regular energy-saving patrols and energy audits ■ Measurement of effects before and after improvements and report preparation ■ Partial discharge inspection of cubicles and power receiving and transforming equipment ■ Significant cost reduction achievements through air leak improvement activities at implementing companies
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.
