Visualizing the heat of the furnace wall. A high-sensitivity thermal imaging camera supporting the diagnosis of refractory material degradation.
In the steel industry, the degradation of refractory materials in high-temperature processes is a critical issue that directly impacts equipment safety and production efficiency. Early detection of wear and damage to refractory materials and conducting appropriate maintenance is essential to prevent unexpected accidents. Raythink thermal imaging cameras offer models that can withstand high-temperature environments up to 2000°C, allowing for safe and accurate visualization of the temperature distribution of furnace walls without contact, making them ideal for diagnosing refractory material degradation. 【Usage Scenarios】 - Identifying wear and damage locations of refractory materials in high-temperature furnaces - Monitoring heat leakage due to abnormal heating of furnace outer walls - Collecting temperature distribution data during regular inspections 【Benefits of Implementation】 - Non-contact measurement enables safe inspections even in high-temperature environments - Visualization of minute temperature differences allows for early detection of initial degradation of refractory materials - Time-series data management through temperature analysis software facilitates planned maintenance
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basic information
【Features】 ■ Early detection of subtle abnormal heat generation with high-sensitivity sensors ■ Safe and efficient temperature measurement through non-contact methods ■ A wide range of products from handheld to fixed monitoring types ■ Models capable of measuring up to 2000℃ are available, suitable for high-temperature process monitoring ■ Comes with temperature analysis software for easy data management and analysis 【Our Strengths】 Since its establishment in 1981, Itsuwa Shoji Co., Ltd. has built a global network as a trading company. In the factory solutions business, we advocate "ONE STOP SOLUTION," providing a wide range of offerings from manufacturing equipment to auxiliary materials. Leveraging our track record with over 600 companies worldwide and our unique transportation know-how, we propose optimal solutions to support our customers' manufacturing processes.
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Applications/Examples of results
【Applications and Examples of Achievements】 ■Temperature Monitoring of Power Infrastructure Equipment Utilized in substations and transmission facilities for monitoring abnormal heating of transformers and bushings, status monitoring of circuit breakers and transformers, and temperature monitoring of transmission lines and cables. Contributes to accident prevention and stable operation through early detection of equipment abnormalities. ■Safety Monitoring in Casting and Metal Processing Environments Non-contact visualization of temperature distribution in refining equipment operating in high-temperature environments. Achieves enhanced safety management and trouble prevention through monitoring of electrolysis equipment and anode processes. ■Automotive Maintenance and Manufacturing Fields Utilized for diagnosing brake pad and tire performance, inspecting air conditioning and exhaust pipes, and monitoring the temperature of EV batteries. Supports efficient inspections and quality management using temperature data. ■Quality Control in Automotive Manufacturing Processes Used for mold temperature monitoring, adhesive process monitoring, and hot rivet joining monitoring. Contributes to stabilizing manufacturing quality and reducing defects through temperature visualization.
Company information
Itsuwa Shoji Co., Ltd. was established in 1981 as a trading company, independent from its group company engaged in metal processing. The headquarters is located in Osaka, with eight bases in Asia and one in North America. Our business activities include a wide range of fields, such as factory solutions, electronics, EMS, coating, and mobile businesses, allowing us to engage with various customers. In the factory solutions business, under the slogan "ONE STOP SOLUTION," our business vision is to become an indispensable presence for manufacturers in Japan and around the world, paving the way for a bright future. We handle essential consumables, auxiliary materials, equipment, and electronic components for manufacturing, as well as the production of jigs and spare parts, design and manufacturing of factory automation equipment, disaster prevention-related products, and smart factory-related products that will contribute to manufacturers' efforts towards Industry 4.0. Currently, we are engaged with over 600 companies globally, and we will continue to leverage our transportation know-how as a traditional trading company to further expand our product offerings and grow our business in response to customer demands.