No piping work required, visualizing steam and heat loss. Supporting energy efficiency improvements and decarbonization in factories.
Using measurement technology that allows for external installation, we quantify steam usage and hidden heat losses for each process. From rapid understanding of the current situation to data analysis, we support the decarbonization of factories and the improvement of energy efficiency.
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basic information
■Four Key Technologies Supporting the Visualization and Analysis of Steam and Heat Loss in Factories We propose products and services that support the optimization of thermal energy according to the operational conditions on-site, from detecting minute steam flow rates to continuously monitoring equipment thermal efficiency and visualizing and analyzing data. - External Flow Meter Easily installable without the need for piping work, and there is no need to stop operating equipment when installing the flow meter. - Clamp-on Ultrasonic Flow Meter for Steam - Detection of Minute Steam Flow Rates Accurately measures minute flow rates during low load or equipment standby conditions, which traditional vortex and differential pressure flow meters could not capture. - Clamp-on Ultrasonic Flow Meter for Steam - Thermal Balance Analysis and Visualization Continuously monitors equipment thermal efficiency, and if thermal efficiency deteriorates, it can narrow down the causes through analysis utilizing AI technology. - Thermal Balance Analysis System - Energy Management System Streamlines data visualization, aggregation, and reporting tasks, supporting the verification of improvement effects and the continuous PDCA (Plan-Do-Check-Act) for energy optimization. - EMS Solution (Energy Management System) - Energy Management and Analysis Tool MainGATE/PPA for EMS
Applications/Examples of results
Case 1: Efficiency Improvement of Steam Utilization Equipment through Thermal Energy Management System [Issue] Unable to grasp thermal losses and efficiency of steam equipment, hindering energy-saving measures. [Effect] Reduction of waste through visualization of thermal balance, achieving operational improvements and energy savings. Case 2: Thermal Balance Analysis of Steam Used in Sterilization Equipment [Issue] Decrease in recovered heat and occurrence of steam loss due to deterioration of heat exchangers. [Effect] Identification of causes through visualization of thermal balance, revealing the potential for heat recovery and utilization. Case 3: Review of Boiler Operating Conditions through Steam Flow Measurement [Issue] Unmeasured steam flow leading to inability to identify unnecessary consumption, hindering energy-saving measures. [Effect] Identification of locations of unnecessary steam consumption and optimization of boiler operating conditions. Case 4: Energy Visualization and Energy-Saving Analysis Support System for Factories [Issue] High burden of data analysis and reporting tasks, causing stagnation in energy-saving activities. [Effect] Improved operational efficiency and accelerated PDCA cycle through automation of data analysis and reporting. *Details of the cases can be confirmed on the website.
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Visualization of Steam and Heat Loss in Factories (Thematic Solutions)
Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
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