Reducing machine monitoring with measures against chip wrapping | Case study on the introduction of high-pressure coolant hoses
i-TOOL coolant hose
Suppresses chip wrapping and significantly reduces the burden of machine monitoring! Achieved an increase in production from approximately 400 to 500-800 units at Nissan.
【Case Study】Reducing the Burden of Machine Monitoring with Chip Wrapping Countermeasures! Chip wrapping around the tool holder was occurring during the processing stage with dedicated machines. Previously, it was necessary to stop the machine to remove chips approximately every five parts, leading to frequent equipment checks by operators as a challenge. To address this, we introduced the i-TOOL high-pressure coolant hose. By spraying coolant from an appropriate position during processing, we were able to blow away the chips that were about to wrap, achieving stable chip discharge. 【Improvement Effects from Implementation】 ■ Suppressed chip wrapping and accumulation ■ Reduced frequent machine stops and chip removal work ■ Significantly alleviated the burden of machine monitoring ■ Increased production from approximately 400 to 500-800 parts ■ Contributed to improved machine operating rates and work efficiency The rich variety of nozzle tips and the ease of angle adjustment within the machine are also features. This is a recommended improvement case for manufacturing sites troubled by chip issues and the burden of machine monitoring. For more details, please download the catalog or feel free to contact us.
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basic information
【i-TOOL Coolant Hose Features】 ■ Hose diameters: 3 types (1/2, 1, 1/4) ■ Adjustable hose outlet position ■ Compatible up to 8MPa ■ Applications: Supply or suction of water-soluble/oil-based coolants and air ■ Anodized treatment for extended lifespan
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Applications/Examples of results
Applications - Chip removal in cutting processes such as NC lathes and dedicated machines - Prevention of chip wrapping on tool holders and tools - Chip removal during processing and measures against chip-related issues - Optimization of coolant spray direction and position - Chip management during long hours of operation and unmanned operation - Reduction of machine downtime and improvement of equipment operating rates - Labor-saving in processing sites and reduction of work burden
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Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
