Case study on the introduction of rust prevention oil for rust occurring on products after processing with water-soluble cutting oil.
Introducing a case where the elimination of rust achieved a cost reduction of 500,000 yen per year.
We would like to introduce a case study of the implementation of "rust prevention oil" by our company. With the implementation, the performance of the rust prevention oil began to act on the metal surface, resolving the rust issue. Additionally, the amount of dirt entering the rust prevention oil decreased, allowing us to extend the replacement cycle of the oil. As a result, we successfully reduced the amount of rust prevention oil used, leading to a cost reduction of 500,000 yen annually. [Case Overview] ■Challenge: Rust on products and increased usage of rust prevention oil ■Background: Products processed with water-soluble cutting oil were treated by immersion in rust prevention oil, but rust appeared on several products after the rust prevention treatment. ■Reason for Selection: We proposed changing the rust prevention oil in the first process to a cleaning agent resistant to moisture, and in the second process, to immerse in the rust prevention oil that had been used until now. *For more details, please download the PDF or feel free to contact us.
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**Effects** - By being able to remove the components of water-soluble cutting oil down to minimal residues, the performance of the rust preventive oil has begun to act on the metal surface, resolving the rust issue. - With a reduction in the dirt entering the rust preventive oil, the replacement cycle of the rust preventive oil has been extended. - Successfully reduced the amount of rust preventive oil used, leading to an annual cost reduction of 500,000 yen. *For more details, please download the PDF or feel free to contact us.*
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For more details, please download the PDF or feel free to contact us.
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Nagaoka Oil Co., Ltd. was founded in 1940 and has developed a business that covers the entire spectrum of industrial lubricants, from providing industrial lubricants and cutting oils to the collection and recycling of waste fluids. Leveraging its characteristics as a trading company, it responds to customer needs with precision by sourcing a variety of industrial lubricants and related products from multiple manufacturers. In addition to providing services based on the know-how accumulated as professionals in industrial lubricants and cutting oils, it supports the entire production technology in the field of industrial lubricants.
