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  6. Production Technology: Heat Treatment and Welding Analysis Engineering

Production Technology: Heat Treatment and Welding Analysis Engineering

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Heat treatment and welding analysis engineering

last updated:Dec 26, 2017

日本イーエスアイ
日本イーエスアイ
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Production Technology: Heat Treatment and Welding Analysis Engineering

Production Technology Engineering Services The efficiency of production technologies such as press forming, casting, welding, and heat treatment leads to significant cost reductions. At ESI, engineers with specialized knowledge for each production process use optimal tools to provide consulting services and contract analysis. ■□■ Heat Treatment and Welding Analysis Engineering ■□■ Applying heat to components through processes like welding and heat treatment for the purpose of metal bonding and material modification is a widely adopted technology. However, it is undeniable that the current situation relies on the experience and intuition of engineers. ESI proposes shortcuts to problem-solving using its cutting-edge analysis technology. ■ Heat Treatment Deformation Prediction It is possible to analyze various behaviors caused by the heat treatment process by considering phase transformations and the mechanical properties of temperature-dependent materials. ■ Welding Condition Optimization With the heat source model creation capabilities of ESI's 'SYSWELD' and its extensive track record, it is possible to predict all phenomena occurring during welding. ■ Welding Deformation Prediction Contributes to the optimization of welding paths and constraints.

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Production Technology Engineering Services The efficiency of production technologies such as press forming, casting, welding, and heat treatment leads to significant cost reductions. At ESI, engineers with specialized knowledge for each production process use optimal tools to provide consulting services and contract analysis. ■□■ Heat Treatment and Welding Analysis Engineering ■□■ Applying heat to components through processes like welding and heat treatment for the purpose of metal bonding or material modification is widely adopted as a common technology. However, it is undeniable that the current situation relies on the experience and intuition of engineers. ESI proposes a shortcut to problem-solving using its cutting-edge analysis technology. ■ Heat Treatment Deformation Prediction It is possible to analyze various behaviors caused by the heat treatment process, considering the mechanical properties of phase transformations and temperature-dependent characteristics. ■ Welding Condition Optimization With the heat source model creation capabilities of 'SYSWELD' and its extensive track record, it is possible to predict all events occurring during welding. ■ Welding Deformation Prediction Contributes to the optimization of welding paths and restraint methods.

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Experts in each field are available to consult with designers. In the design field, there is a demand for higher performance products to be designed in a shorter period of time. To meet these requirements, CAE technology is essential. ESI provides tools capable of accurately analyzing various physical phenomena such as impact, collision, mechanical stress, structures, fluid dynamics, electromagnetic waves, and noise, with experts in each field available to assist designers.

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Virtual manufacturing process using SYSWELD

ESI releases the latest version of the welding analysis software SYSWELD 2017.

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ESI Group has released the latest version of its welding, assembly, and heat treatment software solution, SYSWELD 2017. This product is the most accurate multi-physics software for finite element analysis (FEA) for welding (arc, electron beam, laser, friction stir, spot welding) and heat treatment (carburizing, carbonitriding, quenching) simulations. SYSWELD, which can transfer the effects occurring in each manufacturing process to the next stage, is an end-to-end predictive solution for component manufacturing in the welding and assembly industry. With the release of SYSWELD 2017, ESI has enhanced the simulation capabilities for welding and heat treatment, ensuring process feasibility and safety, controlling material properties and residual stresses, and keeping distortion caused by welding within acceptable limits to improve product performance. SYSWELD 2017, which strengthens support for multi-pass welding, automatically controls the inter-pass temperature between each welding process and allows for direct control of phase fractions and stresses, thereby enhancing the integrity of components. The latest version also supports new manufacturing processes such as spot welding using spacers, friction stir welding, and carbonitriding.

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日本イーエスアイ

日本イーエスアイ

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ESI Group is a leading company in "virtual prototyping," providing innovative solutions and services focused on "materials physics." We have developed unique solutions that enable the replacement of physical prototypes and experiments with virtual design, manufacturing, assembly, testing, and evaluation. Leveraging today's cutting-edge technology, ESI's virtual prototyping addresses performance evaluation throughout the product lifecycle, from the start of use to the end of life, proposing a broader concept: Product Performance Lifecycle (TM). This is achieved by creating a Hybrid Twin (TM) that utilizes simulation, physics, and data analysis, allowing for smarter product development, maintaining a connection with the actual product, and enabling performance predictions and maintenance timing throughout the product's usage period.

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