Batch-type rubber vulcanization device
By adopting a direct flame (gas burner type) as the heat source and circulating hot air, we can reduce the concentration of exhaust gases by processing the reaction gases generated during vulcanization, which could not be handled by conventional electric heating methods, in the combustion chamber. The vulcanization furnace has a stainless steel structure, making cleaning easy.
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basic information
By adopting a direct flame (gas burner type) as the heat source and circulating hot air, it is possible to treat reaction gases generated during vulcanization, which could not be handled by conventional electric heating methods, in the combustion chamber, thereby reducing exhaust gas concentration. The interior of the vulcanization furnace is made of stainless steel, making cleaning easy.
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Applications/Examples of results
- By adopting a gas direct flame type as the heat source, the running costs are significantly reduced to about 1/3 to 1/5 of conventional costs. - Our unique hot air circulation method performs smoke and odor removal. - The unique hot air blowing structure achieves a uniform temperature distribution. - The inside of the vulcanization furnace is made of stainless steel, providing excellent durability and ease of cleaning. - The hot air is recycled, and the generated vulcanization gas is incinerated by the burner, resulting in less adhesion of tar and easier maintenance.
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Company information
【Vulcanization Machine】 Designed for clean vulcanization at high temperatures, conventional machines could only handle up to 250°C. However, by incorporating stainless steel internally and utilizing unique know-how, we have achieved Japan's first high-temperature capability, enabling operation at approximately 400°C. 【FV Cleaning Machine】 Generates powerful vibrations in water to clean and process workpieces. The common method for generating vibrations is through ultrasound. However, while ultrasound has a high frequency, its amplitude is small, resulting in weak power. It is effective for hard materials like metal, but for soft workpieces such as fabrics or non-woven materials, the amplitude is absorbed, rendering it ineffective. In this regard, the vibration frequency of the FV washing machine is lower than that of ultrasound, but its amplitude is larger, effectively transmitting vibrations to soft materials like fabrics and non-woven materials.