This is an introduction to a case study on the vulcanization of bent pipes.
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【Introduction Background】 Secondary vulcanization of acrylic rubber hoses and vulcanization of thin-walled hoses are performed using batch-type vulcanization furnaces or steam pressure vulcanization pipes. The production volume varies depending on the skill level of the operators. 【Implementation Example】 New line (continuous vulcanization) 【Results】 - Stable productivity has been achieved through continuous vulcanization. - While an electric furnace was used in the batch-type furnace, switching to a gas furnace resulted in significantly improved thermal efficiency. - Since steam was used in the vulcanization pipe, wastewater treatment was necessary, but this requirement has been eliminated. □ For other functions and details, please contact us.
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【Vulcanization Machine】 Designed for clean vulcanization at high temperatures, conventional machines could only handle up to 250°C. However, by incorporating stainless steel internally and utilizing unique know-how, we have achieved Japan's first high-temperature capability, enabling operation at approximately 400°C. 【FV Cleaning Machine】 Generates powerful vibrations in water to clean and process workpieces. The common method for generating vibrations is through ultrasound. However, while ultrasound has a high frequency, its amplitude is small, resulting in weak power. It is effective for hard materials like metal, but for soft workpieces such as fabrics or non-woven materials, the amplitude is absorbed, rendering it ineffective. In this regard, the vibration frequency of the FV washing machine is lower than that of ultrasound, but its amplitude is larger, effectively transmitting vibrations to soft materials like fabrics and non-woven materials.
