ATY yarn manufacturing machine suitable for the production of industrial materials such as vehicle-related and interior components.
The "AT-501 HDIII" is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) such as nylon and polyester into an air mixing nozzle using feed rollers set to an arbitrary speed. It utilizes the turbulence generated by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 ■ Equipped with four hot rollers (Φ110mm) per weight, which can be set to arbitrary speeds. ・ Capable of supplying POY and FDY of synthetic long fibers such as nylon and polyester. ・ Adopts a stretching method using hot rollers, allowing for stable stretching of thicker supply raw yarn compared to shaft drive machines. ■ The stretching using hot rollers enables the production of yarn with low boiling water shrinkage rates. ■ The size of the ATY loops can be adjusted with a 3,000mm secondary heater. ■ All processing condition settings are done via PLC. ■ Condition input can be selected from touch panel or PC methods. ■ Adopts a weight drive method, allowing for small lot production of various qualities. *For details, please request materials or view the PDF data from the download. *Factory tours are also available.
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basic information
<Main Specifications (Partial)> ■Dimensions: Number of weights: 48 Height: 2,967mm Length: 25,820mm Width: 2,174mm ■Denier Range: 300 - 3,000 denier (total denier count during winding) ■Feed Roller Speed: Minimum 100m/min. - Maximum 1,300m/min. ( FR 1, FR 2; Minimum 100m/min. - Maximum 600m/min. ) ■Winding Speed: Minimum 100m/min. - Maximum 1,000m/min. ■Feed Roller: 4 pieces/weight Hot godet roller system, 4 individual speeds Drive roller Φ110mm hard chrome plated mirror finish With Nelson roller 1.4kw / 1 roller x 4 pieces x 48 weights Set temperature; Maximum 170 degrees *For details, please request materials or view the PDF data from the download.
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Applications/Examples of results
The applications of ATY in the nylon field are often found in sportswear, umbrella fabric, and bag fabric, with span-like nylon yarn being produced in large quantities in Taiwan and South Korea. Fabrics made from this yarn are adopted by famous sports brands and are loved by people around the world. In the polyester field, ATY has been steadily increasing in recent years as a raw material for car seats, vehicle interior materials, and interior decorative materials, being adopted not only by automobile manufacturers and interior material manufacturers in Europe, the United States, and Japan but also worldwide. Thus, ATY has a wide variety of applications due to its diverse yarn shapes and properties, and the potential for new product development different from conventional DTY (drawn textured yarn) suggests that further demand expansion is expected in the future.
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With the keywords of people, technology, and imagination, we strive daily to contribute to our customers and society for a richer tomorrow. ◆People We engage with others with gratitude and a spirit of harmony, creating things with sincerity. ◆Technology We constantly aim to improve our technology and act to challenge our own limits. ◆Creativity We aim to create innovative machines that enhance the richness of our customers and society.
