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  6. Deodorization air exhaust heat recovery system

Deodorization air exhaust heat recovery system

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Heat recovery

last updated:Mar 13, 2025

ヒロエンジニアリング
ヒロエンジニアリング
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Deodorization air exhaust heat recovery system

The heat exhaust from the deodorization device is recovered as high-temperature water through a patented heat recovery system. A super short payback period of "1.5 to 3 years" has been achieved for the initial investment recovery. The annual cost reduction, even after deducting running costs, can be around "10 million to 30 million yen." After recovering the initial investment, companies operating the deodorization units can achieve "significant energy cost savings." Additionally, "significant CO2 reductions" are also possible. With the consideration of CO2 emission trading coming soon, the "heat recovery" that allows for such a short payback period will contribute to future corporate management. Moreover, the deodorization units can be used regardless of the type, including direct combustion deodorization units, catalytic deodorization units, and fuel storage deodorization units. There is also potential for use even in other incineration facilities where exhaust heat generation is around 200°C.

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Deodorization air exhaust heat recovery system

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The heat exhaust from the deodorization device is recovered as high-temperature water using a patented heat recovery system. This achieves an extremely short payback period of "1.5 to 3 years" for the initial investment. The annual cost savings, even after deducting running costs, can be around "10 million to 30 million yen." After recovering the initial investment, companies operating the deodorization units can achieve "significant reductions in energy expenses." Additionally, "substantial CO2 reductions" are also possible. As CO2 emissions trading is expected soon, the "heat recovery" that allows for such a short payback period will contribute to future corporate management. Moreover, the deodorization units can be used regardless of the type, including direct combustion deodorization units, catalytic deodorization units, and fuel storage deodorization units. There is also potential for use in other incineration facilities where exhaust heat generation is around 200°C.

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※Within three months of the official order.

Applications/Examples of results

It is particularly adopted in factories with paint drying ovens. It is still operational in paint factories among the largest automobile manufacturing plants. There is a high possibility that large deodorizing machines have been delivered to automobile paint factories. Next, regarding the delivery destinations of deodorizing machines, many are adopted in the drying and curing processes of printing factories, industrial product cleaning factories, adhesive manufacturing factories, and chemical manufacturing factories. Deodorizing machines are essential for treating harmful components (such as toluene, xylene, ethyl acetate, MEK, IPA, methanol, acetone, etc.) and are installed for this purpose. Many deodorizing machines are operational because combustion oxidation is mandated by the Air Pollution Control Law. Deodorizing machines can be equipped with "heat recovery."

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[Cost/CO2 Reduction] Transform deodorizing equipment into "devices that generate energy"!

[Cost/CO2 Reduction] Transform deodorizing equipment into "devices that generate energy"!

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ヒロエンジニアリング

ヒロエンジニアリング

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We consider the environment through the design, construction, and maintenance management of air conditioning, sanitation, and electrical systems, and we pursue our customers' needs with a focus on energy efficiency. Recently, environmental issues have become a priority, and we have been thinking about how to create energy-efficient equipment that is as environmentally friendly as possible. Since our establishment in 2007, we have been addressing the challenge of whether we can utilize the waste heat from deodorizing machines for energy, leading to the development of a system called "Heat Recovery." The deodorization device heat recovery system, Heat Recovery, is an eco-friendly and energy-saving system that utilizes high-temperature water extracted from the exhaust heat of deodorizing machines (RTO) as a substitute for the thermal energy used for steam, which is consumed in large quantities within the same factory. (Deodorizing machines are installed in the painting process of automotive manufacturing plants and are used for the thermal treatment of volatile organic compounds (VOCs).) By installing this system, we can significantly reduce steam usage, leading to cost savings and a substantial decrease in CO2 emissions. This system we developed has been patented. It is a technology that leverages our company's strengths, and we are confident in recommending it to users with deodorizing devices, especially in the automotive industry, as it will provide satisfaction.

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