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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
Strong cold wind from room temperature to -13°C! Depending on the usage environment, you can choose between the combo type or the separate type!
- Cooling system
April 10, 2024 (Wednesday) to April 12, 2024 (Friday) Notice of Participation in Nagoya Manufacturing World 2024
Sanwa Shiki Ventilator Co., Ltd. will be exhibiting at the 2024 Monozukuri World (Nagoya) held at Port Messe Nagoya. We will also be showcasing our large cooling fans and cool/warm ambient products. Date: April 10, 2024 - April 12, 2024 Opening: 10:00 AM Location: Nagoya Port Messe (Exhibition Hall 1) *Our booth: 19-1 We would be grateful if you could visit us if you have the time.
"Once launched, a mountain of defects," "It deteriorates immediately," "Frequent quality complaints." A collection of case studies to solve your problems with rubber product design is now available!
- Rubber
- Contract manufacturing
- Processing Contract
★A must-see for product designers★ Are you looking to prevent troubles in rubber product design? "Once launched, there's a mountain of defects," "It deteriorates quickly," "Quality complaints are frequent." We will introduce case studies that solve these issues in rubber product design!
Rubber products are used in many situations, such as "wanting to use them as machine gaskets," "wanting to use them as cushioning accessories," and "wanting to use them as substitute parts for discontinued components." However, various unexpected troubles arise that were not anticipated during the initial design, such as "the rubber deteriorates quickly," "the rubber burrs negatively affect the appearance," and "we're getting rubber products made, but we have a mountain of defects." If these troubles are not fundamentally resolved, they can lead to frequent machine breakdowns, quality complaints, and the expansion of hidden losses. The root cause of these troubles often lies in the design process. Many designers express sentiments like, "I don't really understand rubber materials," "the manufacturing side should be able to handle burrs," and "there's nothing we can do without drawings." We have compiled examples of how our company, as a rubber supplier, has resolved these candid concerns from designers into a booklet.
Can rubber be prototyped? What are the costs? What is the delivery time? Don't give up on rubber prototyping! A complete explanation of rubber product prototyping methods! Helpful materials on rubber ...
- Rubber
- Contract manufacturing
- Processing Contract
★A Must-See for Product Developers★ Can rubber be prototyped? What are the costs? What are the lead times? Don't give up on rubber prototyping! A complete explanation of how to prototype rubber products! Helpful materials on rubber are available!
"We are developing a new product, and we absolutely need rubber parts." "Is it possible to prototype rubber parts?" Of course! But what about the cost? What about the delivery time? What about the quality? There are various questions. There are two main methods for prototyping rubber products: 1. Molding prototypes using molds 2. Prototyping through machining Each prototyping method has different characteristics, cost considerations, and timelines depending on the purpose and development phase. Currently, our company is offering a free resource that visualizes the appropriate prototyping methods for rubber products titled "Complete Guide to Prototyping Rubber Products." We can suggest prototyping methods that fit your needs. In this helpful resource, we introduce a decision flow for prototyping methods tailored to specific purposes and situations, and we provide a comprehensive explanation of each prototyping method.
A comprehensive showcase of trouble and problem-solving cases that arise in the molding and processing of rubber products! Introducing 10 cases, including the cleanliness of product surfaces and preci...
- Rubber
- Contract manufacturing
- Processing Contract
[Part 2] A comprehensive showcase of solutions to troubles and issues in the molding and processing of rubber products! Introducing a total of 10 case studies, including planning and mass production of rubber products and compliance with food sanitation laws.
For those struggling with the molding and processing of rubber products! 【Part 2】 We will provide a booklet with case studies that solve common troubles and concerns related to the molding and processing of rubber products. 【Table of Contents】 No.1 Planning and mass production of rubber products No.2 Rubber products compliant with the Food Sanitation Act No.3 Long products exceeding 1 meter No.4 Scorching of rubber materials No.5 Molding of two-color rubber materials No.6 Changes in molding methods through mold modification No.7 Alternative production of large rubber products No.8 Utilization of recycled rubber No.9 Molding of pure white rubber No.10 Solutions for remaining burrs *For more details, please download the materials or feel free to contact us.
![[Illustration] List of Rubber Types...](https://image.mono.ipros.com/public/product/image/b87/2001058375/IPROS42502706161215078856.jpeg?w=280&h=280){kind=small}
I don't really understand rubber... Today, I'm saying goodbye to "just kind of" choosing rubber! I'm presenting a list of rubber types categorized by the functions required from rubber.
- Rubber
- Contract manufacturing
- Processing Contract
Presenting useful materials on rubber! Not sure about rubber... Say goodbye to "somehow" choosing rubber today! [Illustrated] We are releasing a list of rubber types categorized by function!
I don't really understand about rubber... Are you choosing the type of rubber "somehow"? Even though I just replaced it the other day, it's already deteriorated... It's a hassle to replace it, so I wish there was a solution... To solve such concerns, we need to consider the purpose of using the rubber (the effect you want to achieve the most) and the usage environment. There are many types of rubber. There are rubbers that are resistant to deformation, rubbers with grip, rubbers that are weak to heat, and rubbers that dissolve in oil... On the other hand, the environments in which rubber is used are varied. You need to clarify the effect you want to achieve the most, choose a rubber that can deliver that effect, and then select a rubber that can withstand the usage environment. We will support you in choosing the optimal rubber with our easy-to-understand visual material "Rubber Type List by Desired Function"!
A comprehensive showcase of troubles and solutions related to rubber materials! Introducing a total of 10 case studies, including improvements in the physical properties of rubber materials and compli...
- Rubber
- Contract manufacturing
A comprehensive showcase of rubber material troubles and solutions! Introducing a total of 10 case studies, including improvements in the physical properties of rubber materials and compliance with food sanitation laws.
For those struggling with rubber materials! "Degradation is rapid," "I don't know which rubber material is appropriate," "The rubber properties I expected are not achieved," "I want to prototype rubber materials"... There are various concerns regarding rubber materials. On the other hand, it is undeniable that the functionality and quality of rubber products are largely determined by the rubber materials used. We have compiled examples of solutions to such concerns regarding rubber materials. We will provide a booklet featuring case studies that resolved common troubles and concerns with rubber materials. 【Table of Contents】 No.1 Rapid degradation of rubber No.2 Changing chemicals had the opposite effect No.3 Rubber is falling apart... No.4 Resolving bleed (oiliness) No.5 Scorching of rubber materials No.6 Compliance with food sanitation laws No.7 Utilization of recycled rubber No.8 Rubber mixing outsourcing No.9 Production transfer due to business closure No.10 Small-scale production of rubber materials *For more details, please download the materials or feel free to contact us.
![[Part 2] A comprehensive showcase o...](https://image.mono.ipros.com/public/product/image/e01/2001436211/IPROS15476831069338777688.png?w=280&h=280){kind=small}
[Part 2] A comprehensive showcase of case studies solving troubles and issues in the molding and processing of rubber products! Introducing a total of 10 cases, including planning and mass production ...
- Rubber
- Contract manufacturing
- Processing Contract
[Part 2] A comprehensive showcase of solutions to troubles and issues in the molding and processing of rubber products! Introducing a total of 10 case studies, including planning and mass production of rubber products and compliance with food sanitation laws.
For those struggling with the molding and processing of rubber products! 【Part 2】 We will provide a booklet with case studies that solve common troubles and concerns related to the molding and processing of rubber products. 【Table of Contents】 No.1 Planning and mass production of rubber products No.2 Rubber products compliant with the Food Sanitation Act No.3 Long products exceeding 1 meter No.4 Scorching of rubber materials No.5 Molding of two-color rubber materials No.6 Changes in molding methods through mold modification No.7 Alternative production of large rubber products No.8 Utilization of recycled rubber No.9 Molding of pure white rubber No.10 Solutions for remaining burrs *For more details, please download the materials or feel free to contact us.
I want to transfer the production of rubber products over 10 kg. Change the molding method from injection molding to direct pressure molding through mold modification! Contribute to improving producti...
- Rubber
- Contract manufacturing
- Processing Contract
We want to transfer the production of rubber products over 10kg ⇒ Change the molding method from injection molding to direct pressure molding through mold modification! Contributing to the improvement of production capacity and investment capacity!
■Theme Change in molding method through mold modification ■Specific Concerns "I want to increase investment capacity by transferring production." "I want to transfer the production of rubber products over 10 kg made by injection molding, but there are no takers due to the size of the products." ■Common Issues Due to the large size of the products, there are few places that can handle them with injection molding. ■Solution Modify the injection molding mold into a direct pressure molding mold. Conduct thorough molding trials to maintain quality before the transfer. ■Effects Improvement in the customer's production capacity and investment capacity. Realization of a production system that allows the customer to specialize in their area of expertise.
Switching from overseas to domestic production, unsure of the type of rubber material. Investigating the rubber material from samples to meet quality standards with the optimal material!
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on problem-solving: Investigated the types of materials used and proposed the optimal materials!
We have published a case study on problem-solving! We researched the types of materials used and proposed the optimal materials! If you want to switch production from overseas to domestic but don't know what materials were used... we introduce a case that solved such concerns!
Due to a sudden increase in orders, production cannot keep up. Achieving mold transfer in one week and avoiding assembly line stoppage to stabilize the supply chain!
- Rubber
- Contract manufacturing
- Processing Contract
I want to make the burrs on the surface of rubber products less noticeable. By devising a way to produce the burrs and improving the structure so that the burrs are not visible, the yield due to burr ...
- Rubber
- Contract manufacturing
- Processing Contract
Anyway, I want the surface of the rubber products to be finished beautifully. By solving it beautifully with molding conditions and post-processing of the surface, we contribute to stabilizing quality...
- Rubber
- Contract manufacturing
- Processing Contract
Unable to manufacture rubber products overseas. Solved by mold transfer! Comprehensive support from formulation design to mold cleaning and molding.
- Rubber
- Contract manufacturing
- Processing Contract
Is rubber weak against the summer heat? Reviewing material composition helps eliminate scorching (material burning) and contributes to improved yield!
- Rubber
- Contract manufacturing
- Processing Contract
Is rubber weak against the summer heat? Strange patterns appear on the product surface... ⇒ By reviewing the material composition, scorch (material burning) is resolved! Contributing to improved yield.
■Theme Scorching of rubber materials (material burning) ■Specific Concerns "There are strange patterns all over the product surface... there are no issues with the mold." "The defect rate has increased, and I want to improve the yield." ■Solution Review the formulation to prevent material burning. ■Effects Elimination of scorching (material burning) Improvement in yield (5% reduction in defect rate) ■Customer Feedback "Thanks to the review of the rubber materials, scorching (material burning) has stopped, and it has been a great help!" "Thanks to this, the yield has improved, and the defect rate has decreased by 5%!" *For more details, please refer to the materials or feel free to contact us.
The cooperating factory has gone out of business, and it is no longer possible to perform integrated molding of metal and rubber in a size suitable for both hands. Contributing to reducing procurement...
- Rubber
- Contract manufacturing
- Processing Contract
The cooperating factory has gone out of business. We would like to request integrated molding of metal and rubber in a size suitable for both hands ⇒ Contributing to reducing procurement hassle with a consistent response from adhesive application!
■Theme Integrated Molding of Metal and Rubber ■Specific Concerns "Our partner factory has gone out of business, and there are no places that can handle integrated molding of metal and rubber in a size that fits both hands." "The challenge is that the metal and rubber do not adhere well and are prone to peeling, and we want to improve that." ■Common Issues The product size is large, and there are few places that can accommodate it. The application of adhesive is not going well, leading to increased peeling. ■Solution Separate adhesive and molding processes ⇒ Transfer all processes to one production line for a unified approach. Reassess the adhesive application process from scratch. ■Effects Reduced adhesive failure between metal and rubber. By combining the previously separate adhesive and molding processes, the customer's procurement workload has been reduced. ■Customer Feedback "By reassessing the adhesive process, we no longer have issues with adhesive failure!" "It was honestly cumbersome to have the adhesive process handled by Company A and the molding by Company B... The unified approach has greatly improved efficiency." *For more details, please refer to the materials or feel free to contact us!
The machine is broken; I want you to produce in its place. Alternative production of large rubber products with urgent startup. Free from the risk of supply chain disruption! Effective for BCP as well...
- Rubber
- Contract manufacturing
- Processing Contract
Machine malfunction! We want you to produce instead ⇒ Alternative production of large rubber products, rapid startup, freeing from supply chain disruption risks! Effective for BCP as well.
■Theme Alternative Production of Large Rubber Products ■Specific Concerns "The machinery at our supplier for large rubber products has broken down, and production cannot proceed." "I would like you to produce in its place and meet the delivery deadline in one week..." ■Common Issues There are no machines capable of molding large rubber products. It takes time to set up production. ■Solution Alternative production using our large molding machines. Production can be set up within three business days from consultation. ■Effects Released from the risk of supply chain disruption. Secured an alternative procurement source as a BCP measure. ■Customer Feedback "Thanks to their quick response, we were able to protect our supply chain without any stockouts!" "We were able to secure an alternative procurement source for BCP in case something happens!" *For more details, please refer to the materials or feel free to contact us.*