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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!

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  • Other conveying machines

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Presentation of explanatory materials on JIS and ISO standards. We propose suitable safety barriers from a rich product series! Free rental of demo kits.

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  • Satech - BlueGuard_Ipros_2023_JP_1.jpg
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  • Satech - AdaptaGuard_Ipros_2023_JP_Media-gallery_1.jpg
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  • Other safety and hygiene products

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Collect non-magnetic sludge with a filter! ❶ Filter sludge from 10 to 95μ ❷ Available with magnet + paper filter model ❸ Available with high flow processing model

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  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(Surface Grinding) Sludge Recovery Success Case 2 (Achieved zero liquid replacement operation for 7 years with a low failure rate!)

The failure rate is low. We developed our own coolant purification system, achieving zero liquid replacement operation for 7 years! (Excerpt) 1. Background of Implementation - In order to build a factory trusted by customers, we focused on creating dry floor surfaces, establishing a clean factory, and promoting zero waste liquid activities. As part of this initiative, we conducted a comparison of the dewatering performance of magnetic separators... 2. Effects After Implementation - Thanks to the optimization of the arrangement of magnets, we are able to recover abrasive particles along with magnetic sludge, and the dewatering is very effective, with a moisture content below 30%... ★ For more details, please be sure to check the "Case Study Materials"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!

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  • Filtration Equipment

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Guidance on methods for recovering sludge generated during "cutting processing" (case study publication)

★ Introduction to successful cases of coolant and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration precision of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type

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  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment

Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'

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  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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[Product Catalog] High Magnetic Force Magnet System (9000 Gauss) / Information on Coolant Liquid and Sludge Recovery Equipment

Optimal for sludge recovery of coolant fluid in 'super hard and super precise grinding processing'! Do you have any of these concerns? ▲ Struggling to recover sludge that is not easily magnetized ▲ How can I recover fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is not easily magnetized (such as super hard tool grinding)! 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, super finishing), etc. The 'FINE MAG/UK', capable of generating a high magnetic field, has high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog'. ☆ Please also check the '(Super Hard) Grinding Processing / Problem Solving Case Studies' (Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"

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  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)FINE MAG(Kタイプ).jpg

[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment

Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

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  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)FINE MAG(Kタイプ).jpg

[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment

Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!

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  • Separation device
  • Filtration Equipment
  • Solid-liquid separation filter

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Information about the "Sludge Recovery Device" using a magnetic method.

Powerful recovery of sludge generated in "grinding/cutting/gearing processing"! From ultra-high magnetic force magnet systems to paper filter types. ❶ Magnet separator system "FINE MAG" - Recovers fine particle sludge from coolant. ❷ Ultra-high magnetic force (9000 Gauss) model "FINE MAG UK" - High potential as a fine magnetic sludge recovery device. ❸ Paper filter system "PAPER FILTER" - Capable of filtering average particles from 10 to 95µ. ★ Currently publishing "case studies" on the effectiveness of sludge recovery in "grinding/cutting/gearing processing"!

Effectively recover "sludge" generated from cutting, grinding, gears, and special processing!

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  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).

★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!

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  • Filtration Equipment

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Guidance on the recovery methods for sludge generated in "gear processing" (case study publication)

★ Introduction of "successful cases" for sludge recovery methods occurring in "gear machining" ◎ Optimal for gear machining - Zero oil removal in shaving processes, contributing to the extension of pump life! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ It has improved so much! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.

Is there anyone else who wants to try the method that completely removes scale from the cooling tower?

  • Water treatment equipment
  • Other water treatment equipment

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【ACR】Effective for rust removal and rust prevention on chillers!

<Removes and suppresses rust from chillers, piping, and heat exchangers> The 'Aqua Crystal Ring (ACR)' is a scale removal device that demonstrates tremendous effectiveness in removing scale from cooling towers, without the need for chemicals or power supply. ACR not only removes scale but also has a remarkable effect on rust. In most cases, a large amount of rust accumulates in chillers (cooling water circulation devices) and piping. As a result, it is common for the water inside the chiller to turn bright red (red water). By using ACR, red rust can be converted to black rust, and the murky red cooling water can be improved to a clear state. This is achieved without any use of chemicals and does not require a power supply. ◆◆ We have received a lot of feedback ◆◆ Recently, in addition to scale removal from cooling towers, we have received many inquiries regarding rust in chillers and piping. In response, we have compiled materials on the effects of ACR on rust. Companies struggling with rust, please take a look.

If you're troubled by red rust or red water in your cooling water, it demonstrates effectiveness beyond that of chemicals.

  • Water treatment equipment
  • Other water treatment equipment

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[Latest Case] We have added the latest examples of measures against red rust and red water!

Recently, there has been a sharp increase in consultations regarding "red rust and red water" in cooling equipment such as cooling towers, chillers, piping, and heat exchangers. Common concerns among the companies seeking advice include: - Decreased cooling efficiency compared to before (in some cases, this is detected as an anomaly) - Red rust not being removed even with the use of chemicals - Water becoming cloudy and red again shortly after being replaced - Frequent cleaning and maintenance, leading to excessive effort and labor These cases often involve companies that have left the issue unresolved for years, unsure of what to do since chemical treatments have not improved the situation. Red rust tends to occur in inconspicuous areas within the piping, which often leads to delaying countermeasures. However, during this time, the piping continues to deteriorate due to the red rust. By the time it is noticed, there may be holes causing water leaks, or the piping itself could break, leading to emergency repairs and the urgent shutdown of production lines. Our company has resolved over 100 cases of red rust and red water issues over the past 20 years. We have added our latest case studies to our "Case Study Collection." The severely discolored red water has dramatically improved. Please take a look.

The dimensions are 572×387×297mm! Introducing a tank that can be used for small items during transportation!

  • Filtration Equipment

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By using Ichiroka in combination, clogging is significantly reduced! The lifespan of the Rokashi is greatly extended.

  • Filtration Equipment

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Easily reduce volume without hassle! It is convenient to have multiple when processing in large quantities.

  • Filtration Equipment

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A small coagulation separation filtration device that helps reduce the cost of treating water-soluble waste liquids.

  • Filtration Equipment

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The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rat...

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"

【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)

If the deterioration of the magnetic separator is left unaddressed, the likelihood of reduced sludge recovery increases. Please take advantage of our "free inspection service" for preventive maintenan...

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Information on the free inspection service for "magnet separators."

If the deterioration of the magnetic separator is left unaddressed, the possibility of reduced sludge recovery increases. Please take advantage of our "Free Inspection Service" for preventive maintenance. ◆ Do you have any of these concerns with your "magnetic separator"? - I don't know how to perform maintenance! - I don't know the guidelines for parts replacement! ◆ Leaving the deterioration unaddressed increases the likelihood of various issues occurring: ▲ Sludge is not being discharged! ▲ The separation of oil and water is worsening! ◇ The "Free Inspection Service" will assist in preventive maintenance. 1. Overview of the "Free Inspection Service": - Inspect all operating "magnetic separators" in your factory. - Comprehensive assessment and reporting on the condition of major components and coolant fluid, etc. 2. Benefits of the "Free Inspection Service": - Understand the operating status and deterioration condition, which aids in preventive maintenance. - The model name and other details will be included in the "report." This makes parts procurement easier in case of a failure, etc. ★ The "catalog" contains specific examples of deterioration and inspection items. - Sales Agent: Sanotech Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (We will provide explanations from the manufacturer.)

Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)Magpicker湿式タイプ A社事例 02.jpg

【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"

【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)

Inspection/Maintenance of the magnetic separator is important for the stable operation of the coolant system! Please try our 'free inspection service' before a failure occurs.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Notice regarding the inspection/maintenance of the sludge recovery device (inspection of the magnetic separator)

The stable operation of the "coolant system" relies on the "inspection/maintenance" of the "magnet separator," which is crucial! Please try our "free inspection service" before any failures occur. While we understand the importance of inspecting the "magnet separator," which is a sludge recovery device for coolant (coolant fluid), it is often difficult to check. However, deterioration is definitely progressing... We want to avoid situations where "suddenly a malfunction occurs and production stops!" Sudden malfunctions can also lead to delays in "parts replacement" or "repairs." The "magnet separator/free inspection service" we are introducing this time aims to alleviate such concerns and ensure that you can continue to use the "magnet separator" safely and securely. Please take advantage of this opportunity to utilize our "free inspection service." ★ The service details and benefits are specifically outlined in the "catalog"! Please take a look.

1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device...

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  • Filtration Equipment
  • Separation device
  • Solid-liquid separation filter

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(製品画像)切削加工 3選.jpg

Coolant sludge recovery / Introducing three successful cases of "machining"!

★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles. ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

◆ Introduction to "Successful Case Study 1" for Sludge Recovery of Coolant Liquid in Hard and Grinding Processing!

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  • Separation device
  • High-power magnetic separator, magnetic filter
  • Filtration Equipment

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◆ Introduction to "Successful Case 1 Selection" for Gear Processing / Coolant Sludge Recovery!

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◆ Introduction to "4 Successful Cases" of Sludge Recovery from Cutting Process/Coolant Liquid!

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◆ Introduction to "8 Successful Cases" of Sludge Recovery from Coolant in Grinding Processing!

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◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Grinding processing / 8 successful case studies"!

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Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).

★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches

(Carbide Grinding Processing) Sludge Recovery Case Study (Company T) ▲ Carbide sludge in coolant liquid negatively impacts quality!

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(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!

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Case Study: Company N / Solving the Issue of Coolant Sludge Recovery in Shaving and Gear Processing

We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as a reference. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

(Cutting processing) Sludge recovery case (IJ) ▲ Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!

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(Cutting Process) Sludge Recovery Case Study (Company I) ▲ Nozzle clogged with cast iron cutting chips, resulting in defective products!

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(Surface grinding) Sludge recovery case study (Company I) ▲ Iron powder generated during manufacturing retains a lot of moisture and oil!

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(Surface grinding) Sludge recovery case study (Company A) ▲ The issues due to aging deterioration and clogging have become severe!

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(Surface grinding) Sludge recovery case study (Company N) ▲ Is there anything better in terms of durability and filtration accuracy?

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The magnet separator method creates a difference in "sludge recovery capability" / Zero oil removal in shaving processing contributes to extending pump life!

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The magnet separator method creates a difference in "sludge recovery capability" / The accumulation of sludge in the coolant tank of the machining center has drastically decreased!

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The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of cutting fluid in machining centers for castings is doubled!

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The magnet separator method creates a difference in "sludge recovery capability" / Significantly reduces costs and time loss in cleaning!

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The magnet separator method creates a difference in "sludge recovery capability" / Stable quality that can maintain the obvious. Over 30 years of trust and achievements!

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The magnet separator method creates a difference in "sludge recovery capability" / Achieving high dewatering performance of sludge and high durability of rollers in grinding processing!

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The magnet separator method creates a difference in "sludge recovery capability" / Maintenance such as coolant liquid replacement and cleaning drastically decreases in grinding processing!

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The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of the magnetic drum is extended, and operational costs are drastically reduced!

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The magnet separator method creates a difference in "sludge recovery capability" / Maintenance can be troublesome, and it's also easy to forget about maintenance!

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The magnet separator method creates a difference in "sludge recovery capability" / Maintenance-free, no liquid replacement for 7 years!

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The magnetic separator method creates a difference in "sludge recovery capability" / "Grinding sludge recovery from tank deposits" has greatly improved in grinding processing!

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Arsenic is adsorbed onto iron powder for soil purification and removed using a "magnetic separator," bringing it below environmental standard values!

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