List of Contract manufacturing products
- classification：Contract manufacturing
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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
Presentation of explanatory materials on JIS and ISO standards. We propose suitable safety barriers from a rich product series! Free rental of demo kits.
- Other safety and hygiene products
The cooperating factory has gone out of business, and it is no longer possible to perform integrated molding of metal and rubber in a size suitable for both hands. Contributing to reducing procurement...
- Rubber
- Contract manufacturing
- Processing Contract
The cooperating factory has gone out of business. We would like to request integrated molding of metal and rubber in a size suitable for both hands ⇒ Contributing to reducing procurement hassle with a consistent response from adhesive application!
■Theme Integrated Molding of Metal and Rubber ■Specific Concerns "Our partner factory has gone out of business, and there are no places that can handle integrated molding of metal and rubber in a size that fits both hands." "The challenge is that the metal and rubber do not adhere well and are prone to peeling, and we want to improve that." ■Common Issues The product size is large, and there are few places that can accommodate it. The application of adhesive is not going well, leading to increased peeling. ■Solution Separate adhesive and molding processes ⇒ Transfer all processes to one production line for a unified approach. Reassess the adhesive application process from scratch. ■Effects Reduced adhesive failure between metal and rubber. By combining the previously separate adhesive and molding processes, the customer's procurement workload has been reduced. ■Customer Feedback "By reassessing the adhesive process, we no longer have issues with adhesive failure!" "It was honestly cumbersome to have the adhesive process handled by Company A and the molding by Company B... The unified approach has greatly improved efficiency." *For more details, please refer to the materials or feel free to contact us!
The machine is broken; I want you to produce in its place. Alternative production of large rubber products with urgent startup. Free from the risk of supply chain disruption! Effective for BCP as well...
- Rubber
- Contract manufacturing
- Processing Contract
Machine malfunction! We want you to produce instead ⇒ Alternative production of large rubber products, rapid startup, freeing from supply chain disruption risks! Effective for BCP as well.
■Theme Alternative Production of Large Rubber Products ■Specific Concerns "The machinery at our supplier for large rubber products has broken down, and production cannot proceed." "I would like you to produce in its place and meet the delivery deadline in one week..." ■Common Issues There are no machines capable of molding large rubber products. It takes time to set up production. ■Solution Alternative production using our large molding machines. Production can be set up within three business days from consultation. ■Effects Released from the risk of supply chain disruption. Secured an alternative procurement source as a BCP measure. ■Customer Feedback "Thanks to their quick response, we were able to protect our supply chain without any stockouts!" "We were able to secure an alternative procurement source for BCP in case something happens!" *For more details, please refer to the materials or feel free to contact us.*
It takes three days to replace it, but it deforms in one month. By changing the rubber material, the replacement frequency has been reduced to once every six months, and the defect rate has drasticall...
- Rubber
- Contract manufacturing
- Processing Contract
It takes three days to replace, but it deforms in a month. By changing the rubber material, the replacement frequency is now once every six months, and the defect rate has drastically decreased!
■Specific Concerns "I'm using rubber to secure the work, but it becomes unusable in just a month." "It takes three days to replace it, and if I change it once a month, the setup time and defects just keep increasing, making it impossible to work." ■Effects Replacement frequency reduced from once a month to once every six months. Defect rate decreased from 15% to 2%. ■Customer Feedback "I never thought that just changing the material of the rubber would make such a difference in productivity!" "Setup time and defects have drastically decreased, and productivity has significantly increased."
I want to confirm both the shape and mass production capability, but I want to keep the quantity to a minimum. We provide comprehensive support from small-scale rubber material mixing to prototype mol...
- Prototype Services
- Contract manufacturing
- Processing Contract
I want to avoid adhesive failure after vehicle installation. Reduce peeling after installation by resolving issues! Rubber molding, rubber materials, double-sided tape, adhesion.
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on solving issues with adhesive defects in rubber products!
We have published a case study on solving adhesive issues with rubber products! We introduce a case that addresses the concern of not wanting to experience adhesive failures after vehicle installation!
Delays occurred in overseas production. By using alternative production at super high speed, we avoided assembly line stoppages and reduced the risk of supply chain disruptions!
- Rubber
- Contract manufacturing
- Processing Contract
★Production Management Personnel★ One week until the deadline! Introducing examples of avoiding stockouts through alternative production for large rubber products, rubber products, rubber molds, and mold transfer.
We received a consultation stating, 'It seems that the parts procured from overseas are about to run out; I need you to do something within a week.' Typically, production is carried out overseas, but they were unable to keep up, leading to a situation where they would run out of stock in a week. If they run out of stock, it would halt the production line of the final manufacturer, which is a situation that the parts manufacturer definitely wants to avoid. In response to this concern, since there was a spare mold in Japan, we were able to send the mold on the same day, perform the mold installation processing (to ensure it could be attached to our machines) in two days, and initiate mass production within "three business days" from the consultation. We were able to gather the required quantity within a week from the consultation and protect the supply chain. When it comes to overseas procurement, there are unique challenges such as needing to consolidate quantities due to transportation issues and difficulties in achieving the desired production volume. We can solve such concerns as well! *For more details, please download our case studies or contact us.
After adding an anti-aging agent that seems effective, the molding time tripled. By reviewing the chemicals, we contributed to improving output and productivity!
- Rubber
- Contract manufacturing
- Processing Contract
I want to create rubber products that exceed 1 meter. We solve this with integrated production from material procurement to molding! By reducing the number of parts from two to one, we contribute to t...
- Rubber
- Contract manufacturing
- Processing Contract
I want to create rubber products that exceed 1 meter. We solve this with integrated production from material procurement to molding! By reducing the number of parts from 2 to 1, we contribute to more efficient procurement.
■Specific Concerns "I wonder if we can create large rubber products over 1 meter..." "We have been procuring them in two parts due to the moldable size, but we want to consolidate them into one." ■Cause There are few manufacturers capable of producing rubber products over 1 meter. ■Solution Molding with a machine that can handle sizes up to 1800×900 mm. Molding with a machine that can handle sizes up to 1500×1300 mm. Providing consistent support from mold design and material selection to mass production. ■Effect Consolidating parts that were previously procured in two parts due to moldable size into one. Contributing to the reduction of total procurement costs. *For more details, please download the materials or feel free to contact us.*
Rubber floor mat: Strong in the center to match the frequency of foot traffic, soft around the edges, with no color change. Achieves long lifespan!
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on solving the issue of wanting to create rubber products with different strengths without changing the color!
We have published a case study on solving the issue of wanting to create rubber products with different strengths without changing the color! We want to vary the strength in different areas of a single rubber product, but the color changes... Here’s a case that addresses that concern!
Solve your problems with rubber products over 1 meter in size from both hands! Prototype, mass production, and mold transfer support available!
- Rubber
- Contract manufacturing
- Processing Contract
For those struggling with rubber products over 1 meter in size from both hands, we will be exhibiting at the Technical Show Yokohama 2025 from February 5 to February 7.
For those struggling with rubber products over 1 meter in size made by both hands We will be exhibiting at "Technical Show Yokohama 2025" from February 5 (Wednesday) to February 7 (Friday). 【Details】 Location: Pacifico Yokohama Exhibition Hall (1-1-1 Minatomirai, Nishi Ward, Yokohama) Booth Number: I28 1. I want to create rubber products over 1 meter in size but don't know where to produce them! ⇒ We have machines and extensive experience in producing rubber products over 1 meter in size! 2. I want to use satisfactory rubber products but don't understand rubber well! ⇒ We provide comprehensive support from prototype to mass production! We will handle everything from appropriate material selection to prototyping and mass production according to your application and requirements. We can also conduct suitability assessments of the rubber materials currently in use, formulation design, and material prototype mixing. You can leave material development to us. We also support prototyping of single items without the need for molds. 3. Facing procurement crises due to business closures or labor shortages... I want you to produce instead! ⇒ Stable supply even with mold transfer from other companies! Molds used by other companies can be transferred as they are. We ensure stable supply while maintaining quality and delivery times. We also handle spot projects, with examples of startup in as little as one week.
I want to improve the degradation of rubber products caused by ozone cracking. By switching to highly weather-resistant materials, the replacement frequency drastically decreases!
- Rubber
- Contract manufacturing
- Processing Contract
Updated case study: Protecting rubber products from ozone cracking!
We have published a case study on solving the problem of protecting rubber products from ozone cracking! We introduce a case that addresses the concern of wanting to switch to materials that do not develop ozone cracks. Please check the link below!
Eliminate the frequent defects that occur in the integrated molding of metal and rubber through the development of jigs! Successfully transferred the mold.
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on solving issues in integrated molding of metal and rubber!
We have published a case study on solving issues in integrated molding of metal and rubber! This case introduces how we resolved frequent problems that occur in the integrated molding of metal and rubber through the development of jigs, successfully transferring the mold.
The procurement environment is unstable. Contributing to the stabilization of the supply chain through the transfer of molds for multiple types of large rubber products! Rubber molding.
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on solving the issue: "I want to stabilize the supply chain!"
We have published a case study on solving the issue of wanting to stabilize the supply chain! This case introduces a solution to the problems caused by the unstable procurement environment for large rubber products.
Reviewing material composition and molding processes to solve the unique odor issues of rubber! Rubber molding, rubber materials.
- Rubber
- Contract manufacturing
- Processing Contract
We have published a case study on solving the issue of wanting to suppress the unique smell of rubber!
We have published a case study on solving the issue of wanting to suppress the unique smell of rubber! This includes examples of how we addressed the problems caused by the odor of rubber products.
I would like to request everything from molding rubber products, applying double-sided tape, packaging, to delivery. We provide a consistent system to deliver to our customers and reduce the hassle of...
- Rubber
- Contract manufacturing
- Processing Contract
I would like to request everything from molding rubber products, applying double-sided tape, packaging, to delivery! We deliver to customers with a consistent system, reducing the hassle of procurement management!
■Theme Assembly of Rubber Products ■Specific Concerns "I want the rubber products to be packaged with double-sided tape and shipped directly to the customer." "There are many items needed for assembly, and managing them is difficult. Management costs are high." ■Solution We provide a comprehensive service from "material mixing ⇒ molding ⇒ tape application ⇒ packaging ⇒ delivery." ■Effects Reduction of procurement management effort Shortening of lead time Compression of delivery costs ■Customer Feedback "They arranged everything from the design of the adhesive jig to the packaging materials, making the startup smooth." "I was truly relieved to be freed from the need to worry about the entire process." *For more details, please download the case study or contact us.*
I want to create pure white rubber products. Rubber products are not just "black"! By developing processes for colored specifications, we can explore new markets with highly designed rubber products!
- Rubber
- Contract manufacturing
- Processing Contract
Case study: "I want to create a completely white baseball base! Rubber products are not just 'black'! We have published solutions to problems such as difficulty in coloring and discoloration!"
When it comes to rubber products, the image of "black" is quite strong. This is because carbon black, a "black" reinforcing agent, is added to the rubber, making it "black." This carbon black is a very important chemical for strengthening the rubber. However, we often receive inquiries about wanting to color the rubber in various colors such as "white" or "red." One representative example is a baseball "base." The baseball base is "pure white." We use rubber materials that are "pure white." If dust or the commonly used "black" carbon black gets mixed into the materials during the mixing stage, or if it adheres to the materials after mixing, the color of the materials can change instantly. Even during the molding stage, the color of the product can change due to dust or dirt on the mold. Additionally, if the product gets sunburned after molding, it can turn brown, so caution is necessary. *For more details, please download the case study from the link below or contact us.*
I want to concentrate our production resources on our areas of expertise. By transferring molds, we will contribute to increasing production capacity and improving profit margins!
- Rubber
- Contract manufacturing
- Processing Contract
I want to prototype rubber products that are larger than hand size and have complex shapes. The prototype will be made with molds that can be repurposed for mass production. This will contribute to re...
- Rubber
- Contract manufacturing
- Processing Contract
I want to prototype rubber products that are larger than hand size and have complex shapes ⇒ Prototype with molds that can be repurposed for mass production! Contribute to reducing labor costs during mass production startup!
■Theme Prototyping of Rubber Products ■Specific Concerns "I want to prototype rubber products with complex shapes larger than hand size." "Since this is my first attempt, I want to try various rubber materials." ■Common Issues Development costs ■Solution Create molds that can also be repurposed for mass production and conduct prototyping. Prepare multiple rubber materials during prototyping. ■Effects Function confirmation through prototypes. Reduction of labor and costs during mass production startup. ■Customer Feedback "I had given up on prototyping due to the large size and complex shape of the product, but I am really glad I was able to prototype." "Although creating molds incurs development costs, being able to use the molds for mass production has reduced labor and costs during the mass production startup!" *For more details, please refer to the materials or feel free to contact us!*
No drawings needed! I want to create rubber products like this. We provide comprehensive support from product design to mold design, material selection, prototyping, and mass production, turning your ...
- Rubber
- Contract manufacturing
- Processing Contract
No drawings needed! I want to create rubber products like this ⇒ We provide comprehensive support from product design to mold design, material selection, prototyping, and mass production. Turning your ideas into reality and alleviating your concerns!
■Theme From planning rubber products to mass production ■Specific Concerns "Our machines are experiencing severe oil leaks, which is reducing production efficiency." "I think using rubber products could prevent oil leaks, but I'm not sure how to proceed." ■Cause Unable to understand rubber and manage the transition from planning to mass production. ■Secondary Issues Uncertainty about whether effective results will be achieved. Inability to provide a consistent response from product planning to material selection, prototyping, and mass production. ■Solution Product design based on on-site surveys and interviews. Comprehensive support from mold design to material selection, prototyping, and mass production. ■Customer Feedback "Thanks to starting from product design, we were able to quickly clarify the discussion." "Regarding material selection, the explanation of the characteristics and pros/cons of each rubber material allowed us to proceed with confidence." "We were able to prevent oil leaks, which was our primary goal, and production efficiency has increased." *For more details, please refer to the materials or feel free to contact us!*
I want to create long rubber products for use in exterior parts. Achieving thin and long rubber products through large-scale molding! Contributing to the enhancement of the product lineup!
- Rubber
- Contract manufacturing
- Processing Contract
★A must-see for product development personnel★ We want to create long rubber products for exterior protection! Solving the problem of unsightly surfaces! Updated case studies.
"I want to create a long, thin protector about one meter in length." "There are scratches on the surface, and the yield is very poor." That was the consultation. For long rubber products around one meter, gas marks are likely to appear as the product size increases. Additionally, issues such as color unevenness and weld marks (marks from the joints of the rubber) are also common. As the thickness of the product decreases, the difficulty of molding increases. The main points are: - Material selection - Material preparation method - Temperature - Molding conditions (gas release and pressure, etc.) Particular attention is needed for material selection. Depending on the material, color unevenness or discoloration may occur over time, negatively affecting appearance. Since keeping the surface clean is important for "areas that are frequently seen by the end customer," it is necessary to consider color changes over time when selecting materials. By leveraging our past achievements in long rubber products, we have successfully achieved a stable supply of beautiful long protectors! *For more details, please refer to our case studies or feel free to contact us.*
I want just one rubber product for testing. Achieving short delivery times and low costs through machining, contributing to the reduction of development man-hours!
- Prototype Services
- Contract manufacturing
- Processing Contract
★A Must-See for Product Development Managers★ Cut 80% of Prototype Costs and Lead Times! Want just one rubber product for prototyping... Introducing examples of prototypes made through machining. Rubber molding, prototyping, no molds needed, machining.
"I would like just one rubber product for functionality and shape confirmation." "I don't know yet if we will mass-produce, but we can't move forward without creating a prototype and confirming its functionality." "We are developing rubber products by making molds for prototypes, but it takes time and costs money." We often receive such concerns. In this case, we were able to significantly reduce costs by 80% and shorten the delivery time from 2 months to 2 weeks. For more details, please refer to the catalog.
Due to the aging of the mold, products cannot be produced. Restore the mold through reverse engineering and resume production! We can accommodate even without drawings.
- Rubber
- Contract manufacturing
- Processing Contract
I want to prevent the deterioration of rubber products and add gloss to the rubber material. Contributing to the longevity and premium feel of rubber products through painting!
- Rubber
- Contract manufacturing
- Processing Contract
Painting on rubber!? I want to prevent the deterioration of rubber products and add gloss to the rubber material. ⇒ Contributing to the longevity and premium feel of rubber products through painting!
■Theme Painting of Rubber Products ■Specific Concerns "I'm using it outdoors, but I wonder if I can eliminate the deterioration and color change of rubber products." "I want to achieve a glossy surface for a luxurious feel, and since I need rebound elasticity, I want to use rubber as the material." ■Common Problems Paint does not adhere well. ■Solution Use rubber materials specifically for painting. Careful crafting of the molding and finishing processes. ■Effects By coating rubber products with paint, the deterioration of rubber is significantly reduced! Achieves a beautiful gloss and creates a sense of luxury! ■Customer Feedback "I was struggling with the deterioration and color change of rubber products, but now I can confidently say they have a long lifespan!" "Since I can paint with various colors, the design aspect has greatly improved!" *For more details, please refer to the product page or catalog. Feel free to contact us.*
Unable to procure parts made from different materials, we want alternatives. Investigate the application and usage environment on-site. We propose alternatives made of rubber, achieving a 70% cost red...
- Rubber
- Contract manufacturing
- Processing Contract
Unable to procure parts made from different materials! We want alternatives ⇒ Investigate the application and usage environment on-site! We propose alternatives made of rubber, achieving a 70% cost reduction compared to conventional options.
■Theme Switching from different materials to rubber parts ■Specific Concerns "I was using natural material parts in machines that process metal, but I can no longer procure those parts due to business closure." "I don't know much about rubber, but I would like you to take a look to see if a substitute can be made from rubber." ■Common Issues The difficulty of switching from different materials is high, leading to increased development costs. ■Secondary Issues Selecting rubber materials does not go well. Depending on the process, mold costs can accumulate. ■Solution Thorough on-site investigation of applications and usage environments for rubber material selection. Comprehensive support from product design and mold creation to molding based on actual samples of different materials. ■Effects Functionality is improved compared to the old material. Cost cut by 70% compared to the procurement price of the old material. ■Customer Feedback "Your one-stop support from material selection to product design and molding was really helpful!" "I was prepared for a cost increase while searching for substitutes, but I was surprised to see a significant cost reduction!" "I was turned away by other rubber suppliers, but you kindly offered to consult with me, which was a great help!" *For more details, please refer to the materials or feel free to contact us.*
Useful for factories and construction sites! Quick-drying and portable rubber mats that are great for preventing slips, soundproofing, and protecting against water and oil leaks. Material and color sp...
- Rubber
- Contract manufacturing
- Processing Contract
Useful in factories and construction sites! Quick-drying and portable rubber mats that prevent slipping, reduce noise, and are resistant to water and oil leaks. Material and color specifications are welcome!
★Reissue! Eagle Mat★ Our company has been selling this mat for automotive use, but there are many people looking for mats as anti-slip and soundproofing materials for factories and construction sites. The rubber mats sold at home improvement stores for construction sites are honestly heavy. It's difficult to lift them alone, and they are too large... Additionally, the material often does not match the usage environment, making them unusable at times... With the Eagle Mat, it's lightweight, easy to wash, and portable! You can choose the rubber material according to the environment in which it will be used. Whether it's for "use in oily areas" or "use outdoors," we will customize it to your needs! It also comes with anti-slip features on the back, making it less slippery! We can change the color to indicate slippery points. *For more details, please download the materials or feel free to contact us.*
Large orders have resulted in backlog. The risk of line stoppage has become apparent. Contributing to stable delivery times and quality through mold transfer! Rubber molding.
- Rubber mold
- Contract manufacturing
- Processing Contract
I want to prototype rubber products with complex shapes. There is a risk of mold damage during mass production. By proposing shape modifications, we can avoid the risk of mold damage during mass produ...
- Rubber
- Contract manufacturing
- Processing Contract
I want to prototype rubber products with complex shapes. There is a risk of mold damage during mass production. By proposing shape changes, we can avoid the risk of mold damage during mass production and confirm mass producibility, leading to a reduction in man-hours!
■Specific Concerns "I want to prototype a rubber product with a complex shape." "I was turned down by other companies because it was too complex. Is there any way to prototype it?" ■Solution We examined the mold structure and identified the risk of mold damage due to the product shape. We proposed a product shape that avoids the risk of mold damage. ■Effects We changed the shape without affecting functionality and proceeded with prototyping. We avoided the risk of mold damage during mass production. We also confirmed mass producibility during prototyping, reducing labor costs. ■Customer Feedback "I fully understood the reasons I was turned down by other companies. I was glad to be able to prototype without changing functionality, even with a shape change." "If we had moved directly to mass production, it would have been a disaster. I was grateful for the simultaneous confirmation of mass producibility." *For more details, please download the materials or feel free to contact us.*
I want to develop rubber products, but... Here are all the case studies that solve issues related to the development and prototyping of rubber products! Examples include cases where labor hours were c...
- Rubber
- Contract manufacturing
- Processing Contract
I want to develop rubber products, but... Here are all the case studies that solve problems related to the development and prototyping of rubber products! Examples of reducing labor by 80% and suggestions for alternatives, etc.
For those struggling with the development and prototyping of rubber products! We will provide a booklet that presents case studies solving common issues in the development and prototyping of rubber products. 【Table of Contents】 No.1 I only want one prototype No.2 I want to reduce development man-hours No.3 I want an alternative product No.4 I want to prototype a large rubber product No.5 I want to prototype a complex rubber product *For more details, please download the materials or feel free to contact us.
The rubber is peeling off from the metal... Review the compatibility of materials and adhesives to resolve peeling issues! Exercise utmost caution with vulcanized adhesives.
- Rubber
- Contract manufacturing
- Processing Contract
Always pursuing innovative and effective product creation! Providing products that meet market demands.
- LED Module
- Contract manufacturing
Please feel free to leave the arrangement of jigs to us! We can provide estimates and production starting from just one small lot of various types.
- Contract manufacturing
We meet diverse needs for glass! Glass blocks that can also accommodate colors.
- Glass
- Processing Contract
- Contract manufacturing
The strength of chemically strengthened glass increases several times! Material glass using high-strength ion exchange method.
- Glass
- Processing Contract
- Contract manufacturing
Wire harness inspection fixtures, resin models produced in a short delivery time! Supporting high quality and short delivery times.
- Inspection fixture
- Contract manufacturing
![[Experimental Video] Ignition Exper...](https://image.mono.ipros.com/public/product/image/40a/2000260903/IPROS2979838548592916420.png?w=280&h=280){kind=small}
YouTube channel launched! We will clearly introduce Green Tech's spark discharge device, which allows for easy spark discharge experiments, through videos.
- Contract manufacturing
- Other processing machines
- Other laboratory equipment and containers
![[Experimental Video] Ignition Exper...](https://image.mono.ipros.com/public/product/image/70b/2000260943/IPROS829724772776240166.png?w=280&h=280){kind=small}
YouTube channel launched! We will clearly introduce the ignition experiment of acetone using a spark discharge device in a video.
- Contract manufacturing
- Other processing machines
- Other laboratory equipment and containers
It is a compact type electrostatic flocking device. It allows for easy flocking processing.
- Other packaging machines
- others
- Contract manufacturing
![[Experimental Video] Continuous Spa...](https://image.mono.ipros.com/public/product/image/a2c/2000260936/IPROS76010779454725570669.png?w=280&h=280){kind=small}
YouTube channel launched! We will clearly introduce continuous spark discharge experiments using parallel plate electrodes in videos.
- Contract manufacturing
- Other processing machines
- Other laboratory equipment and containers
It is easy to generate a spark discharge. It is also possible to generate a spark discharge at a maximum distance of 10mm between the electrodes (using accessories).
- Other processing machines
- Contract manufacturing
- Other laboratory equipment and containers
A leaf-type mechanical chuck that securely grips cores from 2 inches and above — wide-area contact prevents deformation and ensures reliable performance.
- Inspection fixture
- Other packaging machines
- Contract manufacturing
We accept orders at any stage and for any process, including "hand fitting" and "press fit"!
- Contract manufacturing
The main focus is on the manufacturing of parts for construction machinery such as power shovels!
- Other machine elements
- Contract manufacturing
High quality, low cost, and short delivery time! We also produce various industrial and agricultural machinery parts.
- Other machine elements
- Other Auto Parts
- Contract manufacturing