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Achieves high collection efficiency through electrostatic methods. Offers a wide range of products from large to small sizes. Also compatible with water-soluble oil mist.
- air conditioning
[Issue] Fine sludge cannot be completely removed, and it accumulates to about half of the tank in three months!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] Particulate sludge that cannot be removed accumulates at the bottom of the tank after cutting!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The oil-soaked sludge is heavy, the oil removal process is difficult, and the floor is covered in oil!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
![[Sludge Recovery Case Studies] Chal...](https://image.mono.ipros.com/public/product/image/36b/2001526189/IPROS9803087543226346251.jpg?w=280&h=280){kind=small}
[Site Manager Speaks] Coolant Sludge Recovery: 14 Case Studies of Problem Solving and Success
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Achieving safety, efficiency, and reliability in the cloud.
- Entrance and exit control system
- Surveillance Cameras
- Surveillance Camera System
― Changing the common sense of security, next-generation platform ―
- Entrance and exit control system
- Surveillance Camera System
- Surveillance Cameras
Introducing a case study of a semiconductor manufacturing company that achieved cost reduction in the manufacturing process of magnetic paste (MAG PICKER / wet type).
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standard levels (MAG PICKER / wet method).
- Separation device
- Metal detection and detection equipment
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic sel...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Removal of magnetic foreign substances - Magnetic drum type magnetic separator 'MAGPICERⓇ / Wet type'
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing - "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic selection processing" (Increases production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Separation of magnetic and non-magnetic materials ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign matter 2. Benefits ◆ Increases production efficiency for the next process by dehydrating and adjusting the moisture content of the recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic materials in the liquid ◆ Continuous magnetic selection processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic materials adsorbed to the magnet drum ☆ For details, please download the "catalog" ★ Sample tests and demo machine rentals are currently available --------------------------------------- ◇ Sales agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)
It is possible to reduce the number of personnel from 16 to 2 or 3! What is the method to streamline open inspections of oil and chemical plants and reduce labor costs? Adopted by major companies!
- Other operation management software
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Achieving a high magnetic field of 9,000 Gauss over a wide area of the magnet drum surface, ensuring a large adsorption area, and capturing non-magnetic materials mixed with the powder.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Digital transformation of oil and chemical plant open inspections using IoT and cloud technology / "In-and-out tank management" can be monitored remotely, reducing maintenance costs!
- Other safety equipment
- Entrance and exit control system
- Other security and surveillance systems
The "Permanent Magnet Drum-Type Magnetic Separator" with "Ultra-High Magnetic Force Magnet Drum" adsorbs and separates magnetic fine powders and non-magnetic materials in the slurry!
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Example] Adsorbing "metal fine pow...](https://image.mono.ipros.com/public/product/image/076/2001517806/IPROS14743233125973497893.jpg?w=280&h=280){kind=small}
The recovery of residuals from drainage has become 98% possible, significantly reducing the amount of metal fine powder residue in the waste liquid.
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Example] Adsorption and removal of...](https://image.mono.ipros.com/public/product/image/f54/2001517921/IPROS5723632332101580527.jpg?w=280&h=280){kind=small}
Reduction in the concentration of magnetic and non-magnetic substances in the liquid, leading to decreased frequency of pipe blockages and sediment layer cleaning.
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
From handwritten records to data management, we will support the systematization of "work reports."
- Handheld barcode reader
- Production Management System
- Process Control System
![[Work Progress Management] Budget v...](https://image.mono.ipros.com/public/product/image/fb1/2001518324/IPROS9360715151522257847.jpg?w=280&h=280){kind=small}
Support for systematizing work progress management. You can digitize start and completion times as well as work daily reports!
- Handheld barcode reader
- Production Management System
- Process Control System
Upload gas concentration in real-time to a secure cloud using the built-in SIM.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Achieving unmanned monitoring through constant cloud connectivity!
- Personal authentication
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Significant improvement in the recovery of grinding sludge from coolant tank deposits!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Maintenance-free, no fluid replacement for 7 years.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
We will introduce a case where the recovery yield rate was improved in the manufacturing process of metal micropowders (MAG PICKER / wet method).
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Introducing a case study on reducing ceramic deposition in multilayer ceramic capacitor manufacturing and improving pipe clogging (MAG PICKER / Wet Type).
- Separation device
- Ceramics
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
High sludge recovery performance and dewatering efficiency. Durability that maintains high performance over a long period!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Systematization of entry and exit management for in-tank operations! Remote monitoring is possible.
- Entrance and exit control system
- Surveillance Camera System
- Other security and surveillance systems
![[Example] Adsorbing "magnetic fine ...](https://image.mono.ipros.com/public/product/image/910/2001516229/IPROS13307638475968014506.jpg?w=280&h=280){kind=small}
Achieving continuous concentration of slurry and efficiently adjusting to the appropriate moisture content. Responding to the optimization of the drying process (time reduction).
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Case] Mixing soil purification iro...](https://image.mono.ipros.com/public/product/image/eca/2001518040/IPROS15018202033221987250.jpg?w=280&h=280){kind=small}
Arsenic is adsorbed onto iron powder for soil purification and removed using a "magnetic separator," bringing it below environmental standard values!
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Inventory Management] Lamp tag lig...](https://image.mono.ipros.com/public/product/image/17d/2001518425/IPROS8614431155595895802.jpg?w=280&h=280){kind=small}
Aren't you searching around? The "lamp tag" lights up to let you know which shelf the outgoing materials are on.
- 2D Code Reader
- Production Management System
- Handheld barcode reader
Always connected to the cloud, real-time monitoring of gas concentration.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Significantly reduce maintenance labor costs with a fully automated gas detection monitoring system.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Powerfully collect "sludge" in coolant liquid using a magnetic method!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Sludge Recovery) Successful Case 1 (The cutting fluid lifespan of the casting machining center has doubled!)
1. Background of Introduction - In the case of cast iron cutting, the chips are fine and contain a large amount of carbon, which frequently causes problems due to clogging of high-pressure pumps and nozzles... 2. Effects After Introduction - As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate showed astonishing results... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance-free, no liquid replacement for 7 years!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance can be troublesome, and it's also easy to forget about maintenance!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of the magnetic drum is extended, and operational costs are drastically reduced!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Stable quality that can maintain the obvious. Over 30 years of trust and achievements!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Significantly reduces costs and time loss in cleaning!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of cutting fluid in machining centers for castings is doubled!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / The accumulation of sludge in the coolant tank of the machining center has drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Zero oil removal in shaving processing contributes to extending pump life!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Non-magnetic sludge is also filtered powerfully! A unit model combining "paper filter" and "magnet" is also available, significantly reducing the consumption of filter paper.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Paper Filter Method / Information on Coolant Liquid and Sludge Recovery Equipment
The "paper filter" removes impurities such as grinding sludge and abrasive particles, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. We also offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."
(Surface grinding) Sludge recovery case study (Company N) ▲ Is there anything better in terms of durability and filtration accuracy?
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] Problems frequently occur due to clogging of high-pressure pumps and nozzles!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The "Safety-board" allows for remote management of "entry and exit records" for work inside the tank, improving safety and efficiency.
- Other security and surveillance systems
- Entrance and exit control system
- Personal authentication
Entry and exit management system "Safety-board" that improves the safety and efficiency of in-trough operations.
- Other security and surveillance systems
- Entrance and exit control system
- Personal authentication
Just touch the IC card to the tablet installed at the entrance; it's easy to set up even in locations without a Wi-Fi environment thanks to SIM communication!
- IC tag reader/writer
- Other security and surveillance systems
- Entrance and exit control system